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Advanced microporous copper foil for lithium batteries, supercapacitors, and lithium-ion capacitors. Red copper 99.9%, thickness 0.006–0.020mm, hole density 4000–15000 PCS/cm², tensile strength 200–260 MPa. Customizable surface density and width. Full-surface or ribbed retention designs available.

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Description

Microporous Copper Foil – High-Density Perforated Current Collector for Li-Ion Batteries

Microporous copper foil is a new type of current collector manufactured through secondary processing of conventional lithium battery copper foil. Using precision mechanical processing to create uniform micro-holes, this innovative material maximizes the retention of the original foil’s physical and chemical properties while adding the benefits of a porous structure.

Microporous copper foil roll with high-density perforations for lithium battery current collector applications

Key Advantages:

  • Enhanced Electrolyte Wetting: Microporous structure improves electrolyte penetration and ion transport.
  • Reduced Weight: Perforations decrease overall mass without compromising mechanical integrity.
  • Improved Electrode Adhesion: Pores provide mechanical interlocking sites for active materials.
  • Maintained Material Properties: Secondary processing preserves the excellent conductivity and strength of copper.
  • Customizable Designs: Various hole densities and retention patterns available for specific applications.

Applications:

  • Lithium-ion battery anodes
  • Supercapacitor electrodes
  • Lithium-ion capacitors
  • Advanced energy storage research
  • High-rate battery applications

Technical Specifications – Microporous Copper Foil

ItemUnitSpecification
Series%Red copper 99.9
Thicknessmm0.006 – 0.020
Surface Densityg/m²Customizable
Widthmm0 – 1000
Hole DensityPCS/cm²4000 – 6000
6000 – 8000
8000 – 10000
10000 – 12000
12000 – 15000
Hole Consistency%80 – 90
Tensile StrengthMPa200 – 260
Elongation Rate%1.1 – 2.42
Specific ResistanceμΩ·cmGB/T228.1-2010
Wettability (Dyne Value)dyne40

Structure Modes

1. Full Surface Microporous Foil

  • Micro holes across entire width
  • No solid side walls
  • Maximum porosity and weight reduction

2. Retaining (Ribbed) Microporous Foil
Designed with solid areas (ribs) for enhanced mechanical strength and current collection. Available configurations:

  • Both sides blocked
  • Both sides + middle ribs
  • Multi-wide ribs

Technical Requirement for Ribs:
In ribbed series products, the micro hole density within the rib areas shall be less than 10% of the effective hole density.

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