Semi-Automatic Winding Machine for Cylindrical Lithium Batteries
PRODUCT PARAMETERS
Description
Semi-Auto Winding Machine for Cylindrical Lithium Batteries | GN-WS70 | CE Certified
Product Overview
The GN-WS70 Semi-Automatic Winding Machine is a precision-engineered solution designed specifically for cylindrical lithium-ion battery cell winding. We developed this machine by integrating the best features from domestic and international winding equipment, with a strong focus on practicality, stability, and product consistency. As a result, it delivers exceptional performance for research laboratories, pilot lines, and small-batch production facilities.
This machine excels at precision winding of small to medium-sized cylindrical cells (φ14-26mm). It features a PLC control system, adjustable winding parameters, and constant tension control for the diaphragm. Furthermore, we designed it to handle both standard and custom cell formats with quick changeover capabilities.
With a production efficiency of 50-60ppm and precision of ±0.03mm on diameter and ±0.05mm on height, the GN-WS70 ensures consistent, high-quality jelly rolls for your battery development and production needs.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-WS70 |
| Certification | CE |
| Price | $19,500 – $22,500 per set |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Standard wooden box for export |
| Delivery Time | 15-25 working days |
| Payment Terms | L/C, T/T, Western Union, D/P |
| Supply Ability | 30 sets per month |
| Warranty | 1 Year (core components) |
| Machinery Test Report | Provided |
| Control System | PLC |
Key Design Features
1. Precision Winding for Small to Medium Cylindrical Cells
We engineered this machine specifically for cylindrical cell formats with winding diameters from φ14 to 26mm. It accommodates various electrode and separator widths, making it versatile for different battery designs.
2. Adjustable Winding Parameters
You can easily adjust the winding needle diameter (φ4 standard, φ3.5 optional), diaphragm tension, and termination tape settings. This flexibility allows you to optimize the winding process for your specific cell chemistry and format.
3. Constant Tension Control
The machine maintains constant, adjustable tension on the diaphragm throughout the winding process. For the positive and negative electrodes, we use vacuum adsorption to ensure precise placement without slippage.
4. PLC Control with User-Friendly Interface
We equipped the GN-WS70 with a PLC control system that simplifies operation and ensures repeatable results. The intuitive interface allows operators to set parameters quickly and monitor the winding process in real time.
5. High Precision and Consistency
With sealing diameter precision of ±0.03mm and sealing height precision of ±0.05mm, this machine delivers the accuracy required for high-performance lithium batteries. This level of consistency is critical for both R&D and production environments.
6. Robust Construction
We built this machine with industrial-grade components to ensure long-term reliability. The 1-year warranty on core components and provided machinery test report give you confidence in your investment.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Winding Needle Diameter | φ4 mm (standard), φ3.5 mm (optional) | |
| Winding Diameter | φ14 – 26 mm | Suitable for small to medium cylindrical cells |
| Diaphragm Roll Installation Diameter | φ76 mm (3 inches) | |
| Maximum Diaphragm Diameter | φ250 mm | |
| Diaphragm Width | 35 – 65 mm | |
| Positive/Negative Electrode Width | 33 – 60 mm | |
| Termination Tape Width | 10 – 40 mm | |
| Termination Tape Winding Range | 0.2 – 1.5 circles | |
| Diaphragm Working Tension | Constant and adjustable | |
| Electrode Working Tension | Vacuum adsorption | No mechanical contact |
| Power | 4 KW | |
| Voltage | 380V 50Hz | |
| Work Efficiency | 50 – 60 ppm | Pieces per minute |
| Sealing Height Precision | ±0.05 mm | |
| Sealing Diameter Precision | ±0.03 mm | |
| Working Pressure | 6 kgf/cm² | |
| Applicable Industries | Lithium Ion Battery, New Energy | |
| Control | PLC |
How the Winding Process Works
Step 1: Material Loading
First, you load the positive electrode, negative electrode, and separator rolls onto the machine. The diaphragm roll mounts on a 3-inch core, and you set the desired width and tension parameters via the PLC interface.
Step 2: Parameter Setup
Next, you configure the winding parameters: needle diameter, winding diameter, tape settings, and tension values. The machine stores these settings for repeatable production runs.
Step 3: Automatic Winding
When you start the cycle, the machine begins winding the electrodes and separator around the winding needle. The constant tension control ensures the diaphragm remains taut, while vacuum adsorption holds the electrodes securely in place. The system automatically applies the termination tape at the end of the winding cycle.
Step 4: Ejection
After completing the programmed number of windings and tape application, the finished jelly roll ejects automatically. You then transfer it to the next process, such as housing insertion or electrolyte filling.
Step 5: Quality Monitoring
Throughout the process, the PLC monitors critical parameters. The machine achieves ±0.03mm diameter precision and ±0.05mm height precision, ensuring consistent cell quality.
Applications
- Cylindrical Lithium Battery R&D: Developing and testing new cell designs
- Small-Batch Production: Producing prototype and pilot-scale battery quantities
- University Research: Studying winding parameters and cell performance
- Quality Control: Evaluating electrode and separator winding characteristics
- Custom Cell Manufacturing: Producing specialty cylindrical cells for various applications
Why Choose Gelon GN-WS70 Semi-Auto Winding Machine
- Optimized for Precision: We designed this machine specifically for small to medium cylindrical cells where accuracy matters. The ±0.03mm diameter precision ensures consistent cell performance.
- Semi-Automatic Efficiency: Unlike fully manual winders, the GN-WS70 automates critical steps while keeping the operator in control. This balance makes it ideal for R&D where flexibility is essential.
- Proven Reliability: By incorporating the best features from domestic and international winding equipment, we created a machine that excels in practicality, stability, and consistency.
- User-Friendly Operation: The PLC control system simplifies parameter setting and monitoring. Even operators with minimal training can produce high-quality jelly rolls.
- Versatile Format Handling: With adjustable needle diameter and winding size range, this machine accommodates multiple cell formats – reducing the need for multiple dedicated winders.
- CE Certified: We certified this equipment for European markets, meeting stringent safety and quality standards.
- Fast Delivery: With 15-25 working days delivery time and 30 sets/month supply capacity, you receive your machine quickly.
- Comprehensive Support: We provide a 1-year warranty on core components, a machinery test report, and lifetime technical support.
Complete Battery Solutions from Gelon
The GN-WS70 Semi-Auto Winding Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: LTO, MCMB, natural graphite
- Separators: Battery separator
- Electrolyte: Various formulations
- Other Accessories: SBR, CMC, NMP, PVDF, Super-P Li, aluminum & nickel tabs, battery pack tags, etc.
2. Full Set of Lithium Battery Equipment
Complete production line equipment including:
- Mixing machine → Coating machine → Rolling machine → Slitting machine
- Winding machine → Sealing machine → And more…
3. Turn-Key Project Solutions
Based on our extensive battery production experience and equipment manufacturing capabilities, we can design and offer turn-key solutions for customers. We undertake:
- Lithium ion battery project design
- Construction and installation
- Operator training
4. Global Success Stories
By now, Gelon has successfully supplied automatic equipment for many well-known battery manufacturers, including:
- TESLA, LG, SONY, ATL … and many others
We have also successfully offered turn-key projects in:
- Bolivia, Argentina, United Kingdom, Russia, Turkey, Thailand, Indonesia, India, South Africa … and more
Frequently Asked Questions (FAQ)
Q: What type of batteries can this machine wind?
A: The GN-WS70 is designed for cylindrical lithium-ion batteries with winding diameters from φ14 to 26mm. It handles small to medium-sized cylindrical cells.
Q: Is this machine fully automatic?
A: No, it is semi-automatic. The operator loads materials and initiates cycles, while the machine performs winding, tension control, and tape application automatically. This design offers flexibility for R&D while maintaining efficiency.
Q: What is the production speed?
A: The machine achieves 50-60 ppm (pieces per minute), depending on cell size and configuration.
Q: What precision can I expect?
A: The machine delivers ±0.03mm on sealing diameter and ±0.05mm on sealing height precision.
Q: What power supply is required?
A: The machine requires 380V 50Hz power supply with 4KW power consumption.
Q: Does it include tension control?
A: Yes. The diaphragm tension is constant and adjustable. For electrodes, we use vacuum adsorption to ensure precise placement without mechanical stress.
Q: What needle diameters are available?
A: Standard needle diameter is φ4 mm. We also offer an optional φ3.5 mm needle. Other sizes may be available upon request.
Q: Can I use different electrode and separator widths?
A: Yes. The machine accommodates diaphragm widths of 35-65 mm and electrode widths of 33-60 mm.
Q: What is the warranty period?
A: Core components carry a 1-year warranty. We also provide lifetime maintenance support.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting European safety and quality standards.
Q: Do you provide installation and training?
A: As part of our turn-key solutions, we can provide installation guidance and operator training. Please contact us for specific arrangements.
Q: Can you supply battery materials and other equipment?
A: Yes! Gelon supplies complete lithium battery materials, equipment, and technology – from raw materials to full production line design and turn-key projects.
Shipping and Packaging Information
- Packaging: Standard wooden box for export, ensuring safe transportation
- Shipping Methods: We offer various shipping options based on your location and requirements
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