3-in-1 Battery Sealing Machine for Pouch Cell Production
PRODUCT PARAMETERS
Description
Battery Sealing Machine 3-in-1 for Pouch Cells | Top-side & Vacuum Sealing | GN-HS200V-III | CE Certified
Product Overview
The GN-HS200V-III Battery Sealing Machine is an innovative 3-in-1 system designed specifically for pouch cell manufacturing. We developed this versatile battery sealing machine to combine three critical processes – top-side sealing, vacuum standing, and vacuum sealing – into a single, compact unit. This integration streamlines your production workflow and saves valuable laboratory or factory space.
This advanced battery sealing machine features a thoughtfully engineered design that allows placement inside a glove box for moisture-sensitive operations. The equipment delivers excellent vacuum performance with adjustable levels up to -90kPa, ensuring complete gas removal and hermetic seals for high-quality lithium batteries.
With a maximum battery size capacity of L220mm × W128mm × H12mm, sealing length up to 250mm, and independent temperature control for upper and lower heads (up to 250°C with ±2°C accuracy), this battery sealing machine provides the precision and flexibility required for professional pouch cell production. Whether you are developing new cell designs or manufacturing small batches, this 3-in-1 machine delivers exceptional results.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-HS200V-III |
| Certification | CE |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Standard export wooden package of 3-in-1 hot sealer |
| Delivery Time | 10-15 work days |
| Payment Terms | T/T, D/A, L/C, D/P, Western Union, MoneyGram |
| Supply Ability | 200 pcs per day |
| Warranty | 1 Year |
Key Design Features
1. Three Functions in One Machine
We engineered this battery sealing machine to perform three essential pouch cell processes:
| Function | Description |
|---|---|
| Top-side Sealing | Initial sealing of the pouch after electrolyte filling |
| Vacuum Standing | Aging and degassing under controlled vacuum |
| Vacuum Sealing | Final hermetic sealing after gas removal |
This integration eliminates the need for multiple separate machines, saving space and simplifying your production line.
2. Excellent Vacuum Performance
The working chamber delivers outstanding vacuum capability:
- Adjustable vacuum level up to -90kPa or more
- Complete air and gas removal for bubble-free seals
- Improves electrolyte wetting and cell performance
3. Precision Temperature Control
The sealing heads feature independent temperature control:
- Upper head temperature: Up to 250°C
- Lower head temperature: Up to 250°C (typical operation: 200°C upper, 180°C lower)
- Temperature control accuracy: ±2°C for consistent seal quality
- Adjustable for different aluminum laminated film specifications
4. Flexible Sealing Parameters
You have complete control over the sealing process:
- Sealing time: 0-99 seconds adjustable (recommended 5-6 seconds)
- Sealing pressure: Regulated through air pressure adjustment
- Sealing width: Standard 5mm (customizable to your requirements)
- Sealing length: Maximum 250mm
5. Glove Box Compatible Design
The compact design allows placement inside a glove box for:
- Processing moisture-sensitive materials
- Maintaining inert atmosphere throughout sealing
- Integration with dry room environments
6. Multiple Gas Supply Options
The machine accepts both:
- Compressed air (0.5-0.8MPa) for open-air operation
- Inert gas (argon or nitrogen) for glove box use
7. User-Friendly Controls
Intuitive interface with:
- Clear temperature displays
- Adjustable timing controls
- Vacuum level monitoring
8. Compact Dual-Unit Design
The system consists of two components:
- Main body: Approximately L470×W550×H430mm
- Control box: Approximately L420×W320×H430mm
- Flexible placement options for your workspace
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Pouch Cell 3-IN-1 Hot Sealer Machine | |
| Application | Lithium Ion Battery Making | |
| Battery Size (Max) | L220 × W128 × H12 mm | |
| Sealing Length (Max) | 250 mm | |
| Sealing Width | Standard 5 mm | Customizable |
| Head Temperature | Up to 250°C for both heads | Typical: 200°C upper, 180°C lower |
| Temperature Control Accuracy | ±2°C | Ensures consistent seals |
| Heat Sealing Time | 0 – 99 s adjustable | Recommended 5-6 s |
| Sealing Pressure | Through air pressure regulation | |
| Vacuum Degree | Adjustable, up to -90 kPa or more | |
| Air Supply | 0.5 – 0.8 MPa | Compressed air or inert gas |
| Power | 700 W | |
| Voltage | Single phase 220 VAC ±10% | 110 VAC customizable, 50/60 Hz |
| Equipment Size – Main Body | About L470 × W550 × H430 mm | |
| Equipment Size – Control Box | About L420 × W320 × H430 mm | |
| Warranty | 1 Year |
How the 3-in-1 Battery Sealing Machine Works
Step 1: Top-Side Sealing
After electrolyte filling, you place the pouch cell into the machine. The upper and lower sealing heads close with precisely controlled temperature and pressure, creating an initial seal that contains the electrolyte while allowing subsequent processing.
Step 2: Vacuum Standing
The machine then performs vacuum standing – the cell rests under controlled vacuum conditions. This process:
- Allows gases generated during initial formation to escape
- Promotes complete electrolyte wetting of electrodes
- Stabilizes the cell before final sealing
Step 3: Vacuum Sealing
After the standing period, the machine performs the final vacuum seal. Under deep vacuum (up to -90kPa), the sealing heads close to create a permanent, hermetic seal that locks out moisture and ensures long battery life.
Applications
- Pouch Cell Production: Complete sealing process for lithium-ion pouch cells
- R&D Laboratories: Developing and testing new cell designs
- Pilot Lines: Small-scale manufacturing of prototype cells
- University Research: Studying sealing parameters and cell performance
- Glove Box Integration: Moisture-sensitive battery assembly
- Quality Control: Verifying seal integrity and parameters
Why Choose Gelon GN-HS200V-III Battery Sealing Machine
- 3-in-1 Versatility: Unlike single-function sealers, this battery sealing machine performs top-side sealing, vacuum standing, and vacuum sealing in one unit. You get complete process capability without multiple machines.
- Exceptional Seal Quality: With ±2°C temperature accuracy, adjustable vacuum to -90kPa, and precise pressure control, this machine delivers hermetic seals that ensure battery performance and safety.
- Glove Box Compatible: The compact design fits inside standard glove boxes, allowing you to process moisture-sensitive cells without exposure to ambient air.
- Flexible Gas Options: Use compressed air in open environments or inert gas inside glove boxes – the machine adapts to your requirements.
- Large Capacity: Handles cells up to L220×W128×H12mm with sealing length up to 250mm, accommodating a wide range of pouch formats.
- User-Friendly Controls: Intuitive interface with adjustable time, temperature, and vacuum settings gives you complete process control.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- High Production Capacity: With 200 units per day supply ability and 10-15 day delivery, we ensure rapid availability.
Complete Battery Solutions from Gelon
The GN-HS200V-III Battery Sealing Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Battery sealing machine
- Vacuum ovens → Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What three functions does this battery sealing machine perform?
A: This 3-in-1 machine performs top-side sealing, vacuum standing, and vacuum sealing – all essential processes in pouch cell production.
Q: What is the maximum cell size this machine can handle?
A: The machine accommodates cells up to L220mm × W128mm × H12mm.
Q: What is the sealing length?
A: Maximum sealing length is 250mm, with standard sealing width of 5mm (customizable).
Q: What temperature range can I achieve?
A: Both upper and lower heads can reach up to 250°C with ±2°C accuracy. Typical operation uses 200°C upper and 180°C lower.
Q: What vacuum level can it achieve?
A: Vacuum is adjustable up to -90kPa or more, ensuring complete gas removal before final sealing.
Q: Can I use this machine inside a glove box?
A: Yes. The compact design allows placement inside standard glove boxes. When used inside, connect to inert gas (argon or nitrogen).
Q: What are the gas requirements?
A: Use 0.5-0.8MPa compressed air for open-air operation, or 0.5-0.8MPa inert gas for glove box use.
Q: What is the sealing time range?
A: Sealing time adjusts from 0 to 99 seconds. Recommended time is 5-6 seconds for typical applications.
Q: What power supply is required?
A: Standard is single phase 220VAC ±10%, 50/60Hz, 700W. 110VAC is available on request.
Q: How big is the machine?
A: The system has two components:
- Main body: about L470×W550×H430mm
- Control box: about L420×W320×H430mm
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 10-15 work days after order confirmation.
Shipping and Packaging Information
- Packaging: Standard export wooden package of 3-in-1 hot sealer ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
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