Pouch Cell Pilot Line for Lithium Ion Pouch Battery Production
PRODUCT PARAMETERS
Description
GELON’s GN-Pouch Cell Pilot Line is a CE-certified, semi-automatic pouch cell pilot line designed for lithium ion pouch cell research, pilot production, and small-to-medium volume manufacturing. With more than 20+ years of experience in lithium battery materials and equipment, GELON helps battery manufacturers, laboratories, and pilot plants build reliable pouch cell production lines from 5Ah to 200Ah.
The recommended configuration is optimized for 10–50Ah pouch cells and 1,000pcs/day, but output and equipment can be customized for 500pcs/day, 1,000pcs/day, or 10,000pcs/day production targets.
What Is a Pouch Cell Pilot Line?
A pouch cell pilot line is a compact production line used to validate pouch cell designs, materials, and processes before mass production. It typically includes slurry mixing, electrode coating, rolling, punching, stacking, tab welding, aluminum-laminated film forming, sealing, electrolyte injection, degassing, vacuum sealing, and battery testing.
GELON’s pouch cell pilot line is ideal for:
- Battery manufacturers developing new pouch cell models
- Pilot plants scaling from lab to small-batch production
- EV, electric bike, and consumer electronics battery projects
- Research institutes and battery material suppliers
Key Advantages of GELON Pouch Cell Pilot Line
- CE certified and built with reliable industrial components
- 20+ years of lithium battery equipment experience
- Semi-automatic design: flexible, cost-effective, and easy to operate
- Supports 5Ah, 10Ah, 50Ah, 100Ah, 200Ah pouch cells
- Customizable capacity: 500pcs/day, 1,000pcs/day, 10,000pcs/day
- Turnkey support: design, installation, commissioning, and training
- Core components include PLC, engine, motor, and pump
- 1-year warranty and overseas engineer support
- Suitable for lab line, pilot line, and production line applications
Recommended Configuration for 10–50Ah / 1,000pcs/day
| Item | Specification |
|---|---|
| Product Name | Pouch Battery Production Line |
| Model | GN-Pouch Cell Pilot Line |
| Brand | GELON |
| Certification | CE |
| Place of Origin | Guangdong, China |
| Cell Capacity | 5Ah, 10Ah, 50Ah, 100Ah, 200Ah |
| Recommended Capacity | 10–50Ah |
| Production Capacity | 500pcs/day, 1,000pcs/day, 10,000pcs/day |
| Recommended Output | 1,000pcs/day |
| MOQ | 1 set |
| Price | By configuration; request a quote |
| Packaging | Standard export package / customizable |
| Delivery Time | 45–60 days |
| Payment Terms | L/C, D/A, D/P, T/T, Western Union |
| Supply Ability | 100 sets/year |
| Warranty | 1 year |
| Core Components | PLC, Engine, Motor, Pump |
| Applications | Electric bikes, cars, cell phones, energy storage |
| Feature | Lab line, Pilot line, Production line |
Process Flow of Pouch Cell Pilot Line
Slurry Mixing → Electrode Coating → Electrode Rolling → Electrode Punching → Electrode Stacking → Tab Welding → Pouch Cell Case Forming → Top and Side Sealing → Electrolyte Injection → Electrolyte Diffusion & Degassing → Vacuum Sealing → Battery Testing
Recommended Equipment for Pouch Cell Pilot Line
| Process | Item | Machine Name | Specification |
|---|---|---|---|
| Slurry Mixing | Mixer | Small Planetary Mixer | With 250ml/500ml SS container |
| Slurry Mixing | Mixer | Planetary Mixer | Volume: 2L, 5L, 10L, 20L, 30L, etc. |
| Electrode Coating | Coater | Lab Electric Coating Machine | Coating width: 200mm, 250mm, 300mm, etc. |
| Electrode Coating | Coater | Lab Doctor Blade Continuous Coating Machine | Temperature: room temperature ~ 150°C adjustable; electrode width ≤ 300mm |
| Electrode Coating | Coater | Lab Intermittent Coater | Electrode width ≤ 300mm |
| Electrode Coating | Coater | Lab Slot Die Coater | Electrode width ≤ 320mm |
| Electrode Rolling | Rolling Machine | Lab Small Electric Rolling Machine | Rolling width: 200mm, 250mm, 300mm, etc. |
| Electrode Rolling | Rolling Machine | Hydraulic Lab Single Piece Rolling Machine | Electrode max: 300mm |
| Electrode Rolling | Rolling Machine | Hydraulic Continuous Rolling | Roller size: dia200mm × 300mm width |
| Electrode Punching | Punching Machine | Lab Electrode Die Cutter | Suitable for small size electrode cutting; max. L80 × W60mm |
| Electrode Punching | Punching Machine | Semi-Automatic Die Cutter | Max die cutting size: 300 × 200mm, customizable |
| Electrode Stacking | Stacking Machine | Manual Stacking Machine | Suitable for various electrode sizes; manual |
| Electrode Stacking | Stacking Machine | Semi-Auto Stacking Machine | Max suitable electrode size: 200mm × 200mm |
| Tab Welding | Ultrasonic Welding Machine | Tabs Ultrasonic Welding Machine | 800W–8000W |
| Pouch Cell Case Forming | Forming Machine | Pouch Cell Case/Cup Forming Machine for Aluminum-Laminated Films | Customizable as request |
| Top and Side Sealing | Hot Sealing Machine | Top and Side Sealing Machine for Pouch Cell Case | 200mm, 300mm, 400mm sealing length |
| Electrolyte Injection | Electrolyte Filling Machine | Electrolyte Injection Pump | Selected according to pouch cell size |
| Electrolyte Diffusion & Degassing | Degassing | Pouch Cell Electrolyte Diffusion/Degassing Chamber | Can be put into glove box; type 200mm, 300mm, 400mm |
| Vacuum Sealing | Vacuum Sealing | Lab Pouch Cell Case Pre-Sealing Machine | Can be put into glove box; sealing length 200mm, 300mm, 400mm |
| Battery Testing | Battery Tester | 5V 6A Battery Tester | Testing range: current 6A, voltage 5V |
Applications of Pouch Cell Pilot Line
GELON’s pouch cell pilot line is widely used for:
- Lithium ion pouch cells for electric bikes
- EV and automotive pouch battery development
- Consumer electronics pouch cells
- Battery research and material validation
- Pilot-scale battery manufacturing
- Energy storage pouch cell projects
Why Choose GELON as Your Pouch Cell Pilot Line Manufacturer?
GELON is a professional manufacturer of lithium ion battery materials and equipment. With 20+ years of industry experience, we provide not only equipment but also process support.
We can supply:
- Coin cell materials and equipment
- Cylindrical cell production lines: 18650, 26650, 32650, 21700, etc.
- Prismatic cell materials and equipment lines
- Supercapacitor materials and equipment lines
- Customized battery production solutions
For the pouch cell pilot line, our engineers can help you:
- Design the production line based on your cell size and capacity
- Select suitable machines for 10–50Ah pouch cells
- Install and commission equipment
- Train your team to operate the line
- Provide after-sales service and technical support
FAQ
1. What is a pouch cell pilot line?
It is a small-to-medium scale production line for manufacturing lithium ion pouch cells. It helps validate processes before mass production.
2. What cell capacity can this line produce?
It supports 5Ah, 10Ah, 50Ah, 100Ah, and 200Ah cells. The recommended setup is for 10–50Ah pouch cells.
3. What is the daily production capacity?
Standard options include 500pcs/day, 1,000pcs/day, and 10,000pcs/day. For most pilot line customers, 1,000pcs/day is recommended.
4. Is this line CE certified?
Yes. The line is CE certified and uses reliable PLC, motor, pump, and engine components.
5. What equipment is included?
It can include a planetary mixer, coating machine, rolling machine, die cutter, stacking machine, ultrasonic tab welding machine, aluminum-laminated film forming machine, top and side sealing machine, electrolyte filling machine, degassing chamber, vacuum sealing machine, and battery tester.
6. Can you customize the line?
Yes. The line can be customized according to your pouch cell size, capacity, output, and factory layout.
7. What is the MOQ, delivery time, and warranty?
MOQ: 1 set. Delivery time: 45–60 days. Warranty: 1 year.
8. How can I get a quote?
Please send us your pouch cell size, capacity, required output, and target budget. Our engineers will recommend a suitable configuration and provide a quotation.
Request a Pouch Cell Pilot Line Quote
Looking for a reliable pouch cell pilot line for 10–50Ah lithium ion pouch cells? GELON can provide a customized solution with CE certification, installation support, and operator training.
Contact GELON today to get a configuration-based quotation.
About Us
FAQs
Please send us your purchase order by email or call us sales , then we can make the proforma invoice under your request .We need to know the following information for your order before sending your PI
1) Product information–quantity ,specification(size,technological if needed and packing requirements ect.)
2) Delivery time required.
3) Shipping information–Company name, detail address, phone number, destination sea port .
4) Forwarder’s contact details if there’s any in China
It takes 1-5 days for sample order or part of inventoryequipment (depending on the requirements of the order)10-30 days for mass production orders(depending on order requirements, etc.)
Please tell us :
What's your application and your special requestof the products ?
Better to let us know what's your expect performance ?
We accept EXW, FOB, CIF,DAP etc. You can choose the one whichis the most convenient or cost effective for you.
There is a English manual for each equipment that will show youhow to use the machine If there is still any questions,Please feel free to contact us by online service,such as e-mail/skype/phone/whatsapp/wechat at any time.
- The guarantee period : One year
LiBatteryEquip is a professional supplier specializing in complete Battery Laboratory Equipment,Lithium Battery Production Line, and Battery Testing Equipment. With over 20 years of experience in lithium battery material production, and battery equipment manufacturing, we provide customized lithium battery laboratory and pilot production line solutions for various research institutions and enterprises to meet their diverse needs. Our technical and management team possesses more than 20 years of expertise in the battery-related industry, consistently committed to delivering superior products and comprehensive services to our clients.
