Aluminum Laminated Film Forming Machine for Pouch Cell Assembly | GN-S100F
PRODUCT PARAMETERS
Description
Aluminum Laminated Film Forming Machine for Pouch Cells | 6mm Depth | GN-S100F | CE Certified
Product Overview
The GN-S100F Aluminum Laminated Film Forming Machine is a compact, gas-driven forming solution specifically designed for pouch cell fabrication in R&D laboratories and small-scale production environments. This precision equipment forms aluminum laminated films into pouch cell cases, creating the protective enclosure for soft-pack lithium batteries.
We designed this machine with a user-friendly, space-saving footprint. It features upper and bottom forming molds that work together to achieve various pouch cell case sizes. With a double cylinder drive system, you can easily adjust both forming pressure and speed to optimize results for different film materials and thicknesses.
The GN-S100F delivers consistent forming quality with a maximum punching depth of 6mm and accommodates feed sizes up to 150mm × 60mm. Whether you are developing new pouch cell formats or producing small batches for testing, this CE-certified machine provides the precision and reliability you need.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-S100F |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Standard export package |
| Delivery Time | 15 days |
| Payment Terms | L/C, T/T, Western Union, MoneyGram |
| Supply Ability | 100 sets per month |
| Warranty | 1 Year |
Key Design Features
1. Compact Benchtop Design
We engineered this machine for laboratories with limited space. Its small footprint (L445mm × W225mm × H420mm) allows it to sit comfortably on any workbench without occupying valuable floor space.
2. Interchangeable Mold System
The machine includes upper and bottom forming molds that work in tandem. By changing these molds, you can produce different sizes of pouch cell cases, making this single machine suitable for multiple battery formats.
3. Adjustable Double Cylinder Drive
We incorporated a double cylinder drive system that gives you complete control over the forming process. You can independently adjust both forming pressure and speed to accommodate different film materials and achieve optimal forming results.
4. Gas-Driven Operation
The machine operates on compressed air (0.5-0.8MPa), eliminating the need for complex hydraulic systems. This makes it cleaner, easier to maintain, and more suitable for laboratory environments.
5. Low Power Consumption
With only 100W power requirement, this machine consumes minimal electricity while delivering consistent forming performance.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Maximum Feed Size | 150mm × 60mm | Length × Width |
| Maximum Punching Depth | 6mm | Sufficient for most pouch cell formats |
| Power | Single-phase 220V, 50Hz/60Hz, 100W | Low power consumption |
| Compressed Air Source | 0.5-0.8MPa | Standard lab compressed air |
| Outer Dimensions (L×W×H) | 445 × 225 × 420 mm | Compact benchtop design |
| Drive System | Double cylinder | Pressure and speed adjustable |
| Operation Type | Gas-driven (pneumatic) | Clean, maintenance-friendly |
| Certification | CE |
How the Forming Process Works
Step 1: Material Preparation
First, you cut the aluminum laminated film to the required size and place it between the upper and bottom forming molds. The maximum feed size is 150mm × 60mm.
Step 2: Parameter Adjustment
Next, you set the desired forming pressure and speed using the machine’s adjustment controls. The double cylinder drive allows you to fine-tune these parameters based on your specific film material and thickness.
Step 3: Forming Cycle
When you activate the machine, compressed air drives the cylinders to close the molds. The upper mold presses the aluminum film into the bottom mold cavity, creating the pouch cell case shape with up to 6mm depth.
Step 4: Ejection
After forming, the cylinders retract, and you remove the finished pouch case. The entire cycle is quick and repeatable, making it suitable for both R&D and small-batch production.
Applications
- Pouch Cell Fabrication: Forming aluminum laminated film into pouch battery cases
- Battery R&D Laboratories: Prototyping and testing new pouch cell formats
- University Research: Developing new battery enclosure designs
- Small-Batch Production: Producing limited quantities of specialty pouch cells
- Material Testing: Evaluating formability of different aluminum film laminates
Why Choose Gelon GN-S100F Forming Machine
- Laboratory-Friendly Design: We created this machine specifically for R&D environments. Its compact size, clean pneumatic operation, and low power consumption make it ideal for lab settings.
- Flexible Format Capabilities: Because you can change the molds, this single machine handles multiple pouch cell sizes. This flexibility proves invaluable during development when formats change frequently.
- Precision Control: The adjustable double cylinder drive lets you optimize pressure and speed for each material, ensuring consistent forming quality across different film types.
- Quick Setup: With minimal installation requirements – just connect compressed air and power – you can start forming pouch cases within minutes of receiving the machine.
- CE Certified: We certified this equipment for European markets, meeting stringent safety and quality standards.
- Fast Delivery: With 15-day delivery time and 100 sets/month supply capacity, you receive your machine quickly.
- Reliable Support: We back every machine with a 1-year warranty and lifetime technical support.
Complete Pouch Cell Solutions from Gelon
The GN-S100F Aluminum Laminated Film Forming Machine is part of Gelon’s comprehensive pouch cell assembly equipment line. We can also supply:
- Pouch Cell Stacking Machines
- Pouch Cell Winding Machines
- Electrode Coating Equipment
- Electrolyte Filling Systems
- Vacuum Sealing Machines
- Complete Pouch Cell Pilot Lines
Additionally, we provide battery materials including aluminum laminated film, electrodes, separators, and electrolytes for your complete pouch cell production needs.
Frequently Asked Questions (FAQ)
Q: What is the maximum pouch cell size this machine can produce?
A: The machine accommodates feed sizes up to 150mm × 60mm with a maximum forming depth of 6mm. The actual pouch cell size depends on your mold design within these limits.
Q: Does the machine include forming molds?
A: The machine comes with upper and bottom forming molds. However, if you need molds for specific cell sizes, please discuss your requirements with our sales team.
Q: Can I adjust the forming pressure?
A: Yes. The double cylinder drive system allows you to adjust both forming pressure and speed to suit different film materials and thicknesses.
Q: What power supply does it need?
A: The machine requires single-phase 220V, 50Hz or 60Hz, with only 100W power consumption.
Q: What compressed air specifications are required?
A: You need a compressed air source of 0.5-0.8MPa. This is standard in most laboratory and industrial settings.
Q: How big is the machine?
A: The outer dimensions are 445mm (L) × 225mm (W) × 420mm (H) – compact enough for any benchtop.
Q: Is this machine suitable for production?
A: While we designed it primarily for R&D and small-batch production, its robust construction allows for light production use. For high-volume production, please ask about our larger forming systems.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting European safety standards.
Q: What is the delivery time?
A: Standard delivery is 15 days after order confirmation.
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