Battery Automatic Stacking Machine for Pouch Cell Production | GN-DP200A
PRODUCT PARAMETERS
Description
Battery Automatic Stacking Machine for Pouch Cell Production | CE Certified | GN-DP200A
Product Overview
The GN-DP200A Battery Automatic Stacking Machine is a high-precision, CE-certified solution designed specifically for pouch cell production lines. This advanced system utilizes linear servo motion modules and robotic manipulators to perform Z-shaped folding of separators while alternately stacking cathode and anode electrodes with exceptional speed, smoothness, and accuracy.
Engineered for reliability and precision, this automatic stacking machine ensures consistent electrode alignment, prevents material waste with anti-multi-suck technology, and maintains cleanroom-ready operation with integrated dust removal. The result is high-quality battery cells with repeatable performance.
Ideal for manufacturers producing pouch cells for electric vehicles, energy storage systems, and consumer electronics, the GN-DP200A delivers the precision and throughput required for modern lithium-ion battery production.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | GELON |
| Model Number | GN-DP200A |
| Certification | CE |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Standard wooden box for export |
| Delivery Time | 35-40 working days |
| Payment Terms | L/C, D/P, T/T, Western Union |
| Supply Ability | 20 sets per month |
| Warranty | 1 Year |
| Installation Guiding | Provided |
| Video Outgoing-inspection | Provided |
| Machinery Test Report | Provided |
Key Benefits
| Benefit | Technical Feature | Customer Value |
|---|---|---|
| High-Speed Precision Stacking | Linear servo motion modules with servo motor control | Smooth, accurate electrode placement with ±0.3mm precision – critical for high-quality pouch cells |
| Zero Material Waste | Double-chip anti-multi-suck device + automatic air blowing | Prevents picking up multiple electrodes at once, reduces material waste and downtime |
| Consistent Alignment | Electrode secondary repositioning + separator rectifying device | Ensures accurate positioning of electrodes and separator throughout the stacking process |
| Cleanroom Compatible | Secondary counter-position blowing dust removal device | Maintains dust-free electrodes during stacking – essential for battery performance and safety |
| Constant Tension Control | Separator unwinding with constant tension function | Prevents separator wrinkling or stretching, ensures consistent Z-folding quality |
| Fully Automatic Operation | Automatic separator cutting + automatic battery core taping | Reduces manual intervention, increases production efficiency |
| Continuous Production | Positive/negative electrode lifters maintain constant height | Ensures uninterrupted operation without frequent height adjustments |
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Cell Size – Thickness (H) | 8-20 mm | |
| Cell Size – Width (W) | 200-280 mm | |
| Cell Size – Length (L) | 200-280 mm | |
| Tab Length (Q) | Q ≤ 30 mm | |
| Machine Dimensions (L×W×H) | 2500 × 2100 × 1900 mm | Reference shape size |
| Machine Weight | ≈1600 kg | |
| Power Source | AC220V single phase | Voltage pulsation ±10% |
| Certification | CE | |
| Warranty | 1 Year | Installation guiding provided |
How It Works
- Electrode Pickup: The manipulator moves left and right between two electrode silos, picking up cathode and anode materials. Linear servo motion modules ensure high-speed, smooth, and accurate movement.
- Z-Folding Stacking: As the manipulator moves to the center position, it alternately places electrodes onto the stacking platform while simultaneously completing the Z-shaped folding of the separator during left-right movement.
- Constant Tension Control: The separator unwinds with constant tension throughout the process, and a correction mechanism ensures neatly consistent discharge of materials.
- Electrode Silo Adjustment: The electrode silos utilize linear servo motion modules to automatically convert between different electrode sheet sizes, enabling quick changeovers.
- Completion & Transfer: Once the programmed number of layers is reached, the battery core is automatically taped and prepared for the next production process.
Equipment Features (Detailed)
- Precision Electrode Positioning: Electrode displacement is controlled by precision servo motors, ensuring accurate positioning throughout the stacking process.
- Anti-Multi-Suck Technology: The electrode bending double-chip device prevents the pickup of multiple electrodes at once, avoiding waste and production interruptions.
- Secondary Electrode Repositioning: An alignment device ensures accurate positioning of each electrode before placement, maintaining stacking quality.
- Separator Rectifying Device: Ensures accurate alignment of the separator with the electrodes throughout the stacking process.
- Material Box Automatic Air Blowing: Prevents electrodes from sticking together, ensuring the manipulator picks up only one electrode at a time.
- Dust Removal System: Secondary counter-position blowing dust removal device ensures stacked electrodes remain free of dust contamination.
- Automatic Height Maintenance: Positive and negative electrode lifters automatically adjust to keep electrodes at the optimal height for pickup.
- Constant Tension Unwinding: The separator unwinding system maintains constant tension throughout stacking, preventing deformation.
- Automatic Separator Cutting: When stacking is complete, the separator is cut off automatically.
- No Tail Coil Design: Eliminates waste and ensures clean finished cores.
- Automatic Battery Core Taping: Completed stacks are automatically taped, ready for the next production stage.
Applications
- Pouch Cell Production: Ideal for manufacturing high-quality pouch lithium-ion cells
- Electric Vehicle Batteries: Precision stacking for automotive-grade pouch cells
- Energy Storage Systems: Consistent performance for stationary storage applications
- Consumer Electronics Batteries: High-precision cells for laptops, phones, and tablets
- Solid-State Battery R&D: Compatible with solid-state battery material development (Note: also supplies raw materials)
Complete Solution Provider
In addition to the automatic stacking machine, GELON offers a comprehensive range of lithium-ion battery production solutions:
| Supply | Description |
|---|---|
| Supply 1 | Lithium Ion Battery Raw Material |
| Supply 2 | Lithium Ion Battery Production Equipment |
| Supply 3 | Lithium Ion Solid State Battery Raw Material |
This makes GELON a true one-stop partner for battery manufacturers, from raw materials to complete production lines.
Why Choose GELON GN-DP200A Stacking Machine
- CE Certified: Meets stringent European safety and quality standards, ensuring reliable operation and market acceptance.
- Proven Precision: Linear servo motors with servo control deliver ±0.3mm stacking accuracy, critical for high-performance pouch cells.
- Comprehensive Quality Features: From anti-multi-suck technology to dust removal systems, every detail is designed to maximize yield and quality.
- Fully Automatic Operation: Automatic separator cutting, no tail coil design, and automatic taping reduce labor costs and increase consistency.
- Complete Support: 1-year warranty, installation guiding, video inspection, and test reports provided with every machine.
- Flexible Production: Quick changeover between cell sizes (200-280mm width/length, 8-20mm thickness) with automatic electrode silo conversion.
- Trusted Supplier: 20 sets per month supply capacity demonstrates manufacturing capability and reliability.
Frequently Asked Questions (FAQ)
Q: What cell sizes can this machine handle?
A: The GN-DP200A accommodates pouch cells with thickness 8-20mm, width 200-280mm, and length 200-280mm. Tab length can be ≤30mm.
Q: What is the stacking precision?
A: Precision servo motor control ensures accurate electrode positioning throughout the stacking process, delivering high-quality finished cells.
Q: Does the machine prevent picking up multiple electrodes?
A: Yes. The electrode bending double-chip device and material box automatic air blowing work together to prevent multi-sucking, ensuring only one electrode is picked up at a time.
Q: How does it handle dust control?
A: The machine features a secondary counter-position blowing dust removal device that ensures stacked electrodes remain free of dust contamination – critical for battery performance and safety.
Q: Is separator tension controlled?
A: Yes. The separator unwinding system has constant tension control, ensuring the separator tension remains consistent throughout the stacking process.
Q: What happens when stacking is complete?
A: The separator is automatically cut (no tail coil design), and the battery core is automatically taped, ready for the next production stage.
Q: Do you provide installation support?
A: Yes. Installation guiding is provided with every machine, along with video outgoing-inspection and machinery test reports.
Q: What is the warranty period?
A: The GN-DP200A comes with a 1-year warranty and lifetime technical support.
Q: What payment methods do you accept?
A: We accept L/C, D/P, T/T, and Western Union.
Q: What is the delivery time?
A: Standard delivery is 35-40 working days after order confirmation.
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