Electrode Cutting Machine for Pouch Cell Production | GN-S100P
PRODUCT PARAMETERS
Description
Electrode Cutting Machine for Pouch Cells | Die Punching | GN-S100P | CE Certified
Product Overview
The GN-S100P Electrode Cutting Machine is a precision-engineered semi-automatic punching system designed specifically for cutting cathode and anode electrodes for lithium-ion pouch cells. We developed this versatile electrode cutting machine to meet the demanding requirements of R&D laboratories, pilot lines, and small-scale production facilities where accuracy and flexibility are essential.
This compact electrode cutting machine uses pneumatic power to die-cut electrode sheets with exceptional precision. The machine features a maximum punching size of L80×W60mm, punching thickness up to 0.5mm, and delivers ±0.1mm punching precision. Furthermore, it achieves excellent edge quality with vertical burr ≤12μm and level burr ≤20μm – critical factors for preventing internal short circuits in assembled cells.
One of the key advantages of this electrode cutting machine is its versatility in operating environments. You can use it with argon or nitrogen (0.5-1.0MPa) when placed inside a glove box for moisture-sensitive materials, or with standard compressed air (0.7MPa) when used on an open bench. We also offer customized cutting dies to accommodate different electrode sizes and shapes.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-S100P |
| Certification | CE |
| Price | USD 1900-2500 per unit |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wooden Carton |
| Delivery Time | 4-6 weeks |
| Payment Terms | L/C, D/A, D/P, T/T, Western Union, MoneyGram |
| Supply Ability | 10 pcs per month |
| Warranty | 1 Year |
Key Design Features
1. Precision Punching Capability
We engineered this electrode cutting machine to deliver exceptional accuracy:
- Punching precision: ±0.1mm – ensures consistent electrode dimensions
- Burr control: Vertical burr ≤12μm, level burr ≤20μm – critical for battery safety
- Punching thickness: Up to 0.5mm (aluminum-plastic film and electrodes)
2. Versatile Gas Source Options
This electrode cutting machine adapts to your operating environment:
- Inside glove box: 0.5-1.0MPa Argon or Nitrogen for moisture-sensitive materials
- Outside glove box: 0.7MPa compressed air for standard operation
- Seamless transition between environments
3. Customizable Die System
We understand that every battery design has unique requirements:
- Standard dies included: Cathode 56×43mm, Anode 58×45mm
- Custom dies available: Manufactured to your specific electrode dimensions
- Easy die changes for different production runs
4. Robust Construction
The machine features durable components designed for longevity:
- Die life: Approximately 30,000 times under normal use
- Punching pressure: Max 1T (500kg at 0.5MPa for electrodes)
- Punching stroke: 12mm for consistent action
5. Compact Benchtop Design
With installation dimensions of L370×W245×H245mm and weight of only 32kg, this electrode cutting machine fits easily into any laboratory or production environment.
6. Semi-Automatic Operation
The pneumatic operation provides:
- Consistent, repeatable punching action
- Reduced operator fatigue
- High throughput for sample preparation
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Electrode Cutting Die Machine | / |
| Application | Cathode & Anode Electrode Cutting | For lithium-ion batteries |
| Punching Size | Max. L80 × W60 mm | / |
| Punching Thickness | Max. 0.5 mm | Aluminum-plastic film and electrodes |
| Punching Precision | ±0.1 mm | Ensures consistent electrode dimensions |
| Punching Burr – Vertical | ≤12 μm | Critical for battery safety |
| Punching Burr – Level | ≤20 μm | / |
| Punching Pressure | Max. 1T | For electrode: 500kg (0.5MPa) |
| Punching Stroke | 12 mm | / |
| Gas Source (Glove Box) | 0.5-1.0 MPa | Argon or Nitrogen |
| Gas Source (Open Air) | 0.7 MPa | Compressed air |
| Standard Dies Included | Cathode 56×43mm, Anode 58×45mm | / |
| Custom Dies | Available on request | Any size or shape |
| Die Life | About 30,000 times | Normal use |
| Installation Dimensions (L×W×H) | 370 × 245 × 245 mm | / |
| Weight | 32 kg | / |
| Operation | Semi-automatic, pneumatic | / |
| Certification | CE | / |
How the Electrode Cutting Machine Works
Step 1: Die Selection
First, you select the appropriate die for your electrode design. The GN-S100P comes with standard cathode (56×43mm) and anode (58×45mm) dies. For specialized requirements, we can provide custom dies manufactured to your exact specifications.
Step 2: Material Placement
Next, you place your electrode material (coated foil) onto the punching platform. The material should be positioned to align with the die for optimal cutting.
Step 3: Gas Connection
You connect the appropriate gas source based on your environment:
- Inside glove box: Connect to argon or nitrogen at 0.5-1.0MPa
- Outside glove box: Connect to compressed air at 0.7MPa
Step 4: Punching Operation
When you activate the machine, the pneumatic cylinder drives the die downward with controlled pressure (up to 1T). The die cuts through the electrode material cleanly, creating a precisely shaped electrode with ±0.1mm accuracy.
Step 5: Quality Inspection
You remove the cut electrode and inspect it for quality. The vertical burr ≤12μm and level burr ≤20μm ensure the electrode is ready for immediate use in cell assembly.
Applications
- Lithium Battery Electrode Cutting: Precision cutting of cathode and anode sheets
- Pouch Cell R&D: Preparing electrodes for prototype and test cells
- University Research: Cutting electrodes for materials studies
- Small-Batch Production: Manufacturing electrodes for limited production runs
- Glove Box Operations: Processing moisture-sensitive electrode materials
- Custom Cell Development: Creating specialized electrode shapes and sizes
Why Choose Gelon GN-S100P Electrode Cutting Machine
- Exceptional Cutting Precision: With ±0.1mm accuracy and burr control to ≤12μm, this electrode cutting machine produces electrodes that meet the strict quality requirements of lithium battery manufacturing.
- Glove Box Compatible: Unlike standard cutters, this machine operates seamlessly inside glove boxes using argon or nitrogen – essential for processing moisture-sensitive materials.
- Flexible Die Options: The included standard dies get you started immediately, while custom die manufacturing ensures you can produce any electrode size or shape your projects require.
- Long Die Life: With approximately 30,000 punches under normal use, you can rely on consistent performance over thousands of production cycles.
- Compact and Portable: At just 32kg with a small footprint, this electrode cutting machine fits easily into any workspace and can be moved as needed.
- Clean Cutting Quality: The precise burr control (≤12μm vertical, ≤20μm level) prevents electrode defects that could cause internal short circuits in assembled cells.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Fast Customization: Need a special electrode shape? We can manufacture custom dies quickly to meet your specific requirements.
Complete Battery Solutions from Gelon
The GN-S100P Electrode Cutting Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Electrode cutting machine → Stacking machine → Winding machine → Sealing machine
- Vacuum ovens → Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What is the maximum electrode size this cutting machine can produce?
A: The maximum punching size is L80mm × W60mm. For larger electrodes, please contact us about custom machine options.
Q: What electrode thickness can it cut?
A: This electrode cutting machine handles materials up to 0.5mm thick, including aluminum-plastic film and coated electrodes.
Q: What is the cutting precision?
A: The machine delivers ±0.1mm punching precision with burr control of ≤12μm vertical and ≤20μm level.
Q: Does it come with cutting dies?
A: Yes. The machine includes standard dies for cathode (56×43mm) and anode (58×45mm). We also offer custom dies manufactured to your specific requirements.
Q: How long do the dies last?
A: Under normal use, the dies last approximately 30,000 times before replacement is needed.
Q: Can I use this machine inside a glove box?
A: Absolutely. When placed inside a glove box, use argon or nitrogen at 0.5-1.0MPa. The compact size makes it ideal for glove box installation.
Q: What gas is needed for open-air operation?
A: Outside the glove box, use standard compressed air at 0.7MPa.
Q: What is the punching pressure?
A: Maximum pressure is 1T, with electrode operation typically at 500kg (0.5MPa) .
Q: How big is the machine?
A: Installation dimensions are L370mm × W245mm × H245mm, and it weighs only 32kg.
Q: What is the punching stroke?
A: The punching stroke is 12mm, providing consistent, reliable cutting action.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 4-6 weeks after order confirmation.
Q: Can you make custom dies for special electrode shapes?
A: Yes. We offer custom die manufacturing for any electrode size or shape. Please provide your specifications for a quote.
Shipping and Packaging Information
- Packaging: Wooden carton ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
About Us
