Industrial Vacuum Oven for Lithium Battery Drying | Three Independent Chambers | GN-ZD3
PRODUCT PARAMETERS
Description
Industrial Vacuum Oven for Lithium Battery Drying | 3-Layer | GN-ZD3 | CE Certified
Product Overview
The GN-ZD3 Industrial Vacuum Oven is a professional-grade drying system specifically engineered for lithium battery production processes. We designed this industrial vacuum oven to meet the exacting requirements of the battery industry, including precise temperature control, deep vacuum capability, and optimal chamber dimensions for battery component drying.
This industrial vacuum oven features three independently controlled chambers, each with its own heating system and temperature controller. This design eliminates interference between layers and allows you to run different drying processes simultaneously. Furthermore, we constructed the working chambers from SUS304 stainless steel (3.0mm thickness) for durability and contamination-free operation.
With a vacuum level of <133Pa, temperature range from 15-200°C, and heating power of 4.5KW per chamber (13.5KW total), this industrial vacuum oven delivers the performance required for drying electrodes, separators, and assembled cells. Whether you work with cylinder, pouch, prismatic, or coin cells, this versatile oven accommodates your drying needs.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-ZD3 |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Wooden box package |
| Delivery Time | 2 months |
| Payment Terms | L/C, T/T, D/A, D/P, Western Union, MoneyGram |
| Supply Ability | 30 sets per month |
| Warranty | 1 Year |
Why Choose an Industrial Vacuum Oven for Battery Production?
Moisture is one of the most significant threats to lithium battery quality and safety. When moisture interacts with the electrolyte (specifically LiPF₆), it generates hydrofluoric acid (HF), which can cause:
- Battery swelling and bulging
- SEI film defects that compromise performance
- Reduced battery lifespan and capacity degradation
- Safety hazards including potential explosion in extreme cases
An industrial vacuum oven provides the solution by:
- Removing moisture from electrodes before assembly
- Drying separators to prevent contamination
- Post-formation drying of assembled cells
- Ensuring consistent, repeatable drying results
Our GN-ZD3 industrial vacuum oven is specifically designed to meet these critical requirements.
Key Design Features
1. Three Independently Controlled Chambers
We equipped this industrial vacuum oven with three separate chambers, each with its own heating system and temperature controller. This design offers several advantages:
- Run different drying processes simultaneously
- Temperature settings in one chamber do not affect others
- Independent operation maximizes productivity
- Each chamber maintains precise temperature control without interference
2. Lithium Battery-Specific Design
We engineered this industrial vacuum oven specifically for the lithium battery industry. Every aspect – from temperature range and vacuum capability to chamber dimensions and shelf configuration – we optimized for battery component drying.
3. High-Quality SUS304 Stainless Steel Construction
- Working chamber material: SUS304 stainless steel, 3.0mm thickness
- Corrosion-resistant for long-term reliability
- Easy to clean and maintain
- Suitable for cleanroom environments
4. Superior Insulation for Energy Efficiency
- Insulation material: High-quality aluminum silicate fiber
- Insulation thickness: 90mm
- Effectively prevents heat loss
- Reduces energy consumption
- Maintains temperature stability
5. Reliable Sealing System
- Sealing method: Tight type with temperature-resistant silicone rubber integral sealing strips
- Gas leakage: ≤1.0kPa/h
- Maintains vacuum integrity throughout drying cycles
6. Precision Temperature Control
Each chamber features a PID regulator for accurate temperature management:
- Working temperature range: 15 – 200°C
- Covers all typical battery drying requirements
- Precise, repeatable temperature control
7. Deep Vacuum Capability
The system achieves:
- Vacuum level: <133Pa
- Gas leakage: ≤1.0kPa/h
- Ensures thorough moisture removal from battery components
8. Efficient External Heating Design
We use an external heating method that provides:
- Uniform heat distribution throughout each chamber
- Heating device: Niloy alloy wire for reliable, consistent performance
- Auxiliary heating: Aluminum plate installed on door with over-voltage protection
9. Convenient Internal Configuration
- Layering: Divided into 2 layers per chamber
- Shelf material: Stainless steel mesh
- Allows optimal air circulation around materials
10. User-Friendly Operation
- Timing range: 0 – 9999 minutes
- Full automatic operation with digital controls
- Set precise drying cycles for different materials
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Three Layers Vacuum Oven | / |
| Battery Types Compatible | Cylinder, Pouch, Prismatic, Coin Cell | / |
| Equipment Type | Full Automatic | / |
| Efficiency | High Efficiency | / |
| Overall Dimensions (H×W×D) | About 1840 × 1450 × 800 mm | / |
| Chamber Liner Size (each) | 300mm (H) × 800mm (W) × 600mm (D) | Three chambers total |
| Working Chamber Material | SUS304 stainless steel | 3.0mm thickness |
| Insulation Material | Aluminum silicate fiber | 90mm thickness |
| Sealing Method | Tight type | Temperature-resistant silicone rubber |
| Door Opening | Single door per chamber (without window) | Aluminum plate with auxiliary heating, over-voltage protection |
| Shelf Configuration | 2 layers per chamber | Stainless steel mesh |
| Heating Device | Niloy alloy wire | / |
| Heating Method | External heating | / |
| Power Supply | Three-phase 380V | / |
| Heating Power | 4.5 KW × 3 chambers | Total 13.5 KW |
| Working Temperature | 15 – 200°C | / |
| Temperature Control Mode | PID regulator | Per chamber |
| Vacuum Level | <133 Pa | / |
| Gas Leakage | ≤1.0 kPa/h | / |
| Timing Range | 0 – 9999 min | / |
| Certification | CE | / |
How the Industrial Vacuum Oven Works
Step 1: Loading Materials
First, you load your battery components into each chamber. The stainless steel mesh shelves (2 per chamber) provide ample space for electrodes, separators, or assembled cells.
Step 2: Setting Parameters
Next, you set the desired temperature, vacuum level, and drying time for each chamber independently using the PID controllers. The timing range of 0-9999 minutes accommodates both quick drying and extended baking cycles.
Step 3: Applying Vacuum
The system then evacuates air from each chamber, achieving vacuum levels <133Pa. The tight silicone rubber seals and low gas leakage rate (≤1.0kPa/h) maintain vacuum throughout the drying cycle.
Step 4: Heating
Niloy alloy wire heating elements warm the chambers using an external heating method. The 90mm aluminum silicate fiber insulation prevents heat loss, improving energy efficiency and temperature uniformity.
Step 5: Independent Operation
Because each chamber operates independently, you can:
- Run different temperatures in different chambers
- Load and unload chambers without affecting others
- Process different materials simultaneously
- Maximize productivity and flexibility
Step 6: Completion
When the set time elapses, the oven automatically completes the cycle. You then remove your dried materials, which are now ready for subsequent production steps.
Applications
- Electrode Drying: Removing moisture from coated cathode and anode electrodes
- Separator Drying: Drying battery separators before assembly
- Cell Drying: Post-assembly drying of cylinder, pouch, prismatic, and coin cells
- Materials Conditioning: Pre-processing battery materials to remove moisture
- Research & Development: Drying experimental battery components under controlled conditions
- Quality Control: Verifying drying processes and material moisture content
Why Choose Gelon GN-ZD3 Industrial Vacuum Oven
- Lithium Battery Specialization: We designed this industrial vacuum oven specifically for the lithium battery industry. The temperature range, vacuum capability, chamber dimensions, and construction all meet battery production requirements.
- Three Independent Chambers: Unlike single-chamber ovens, this unit features three separately controlled chambers. This design eliminates interference, maximizes productivity, and gives you flexibility to run different processes simultaneously.
- High-Quality SUS304 Construction: We built the working chambers from SUS304 stainless steel (3.0mm thickness) for durability and contamination-free operation. The corrosion-resistant material ensures long-term reliability.
- Superior Insulation for Energy Efficiency: The 90mm aluminum silicate fiber insulation ensures energy efficiency and temperature stability, effectively preventing heat loss.
- Precise Control: Each chamber features PID temperature control with a range of 15-200°C. The <133Pa vacuum capability ensures thorough moisture removal – critical for battery performance and safety.
- Reliable Sealing: The temperature-resistant silicone rubber seals and low gas leakage rate (≤1.0kPa/h) maintain vacuum integrity throughout the drying cycle.
- Versatile Compatibility: This oven accommodates all major battery formats – cylinder, pouch, prismatic, and coin cells.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Comprehensive Support: Every machine comes with a 1-year warranty and access to our technical support team.
Complete Battery Solutions from Gelon
The GN-ZD3 Industrial Vacuum Oven is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
- Aluminum Laminated Film: For pouch cell cases
2. Full Set of Lithium Battery Production Equipment
Complete production equipment including:
- Mixing machine → Coating machine → Industrial vacuum oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Sealing machine
- Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: How many chambers does this industrial vacuum oven have?
A: The GN-ZD3 features three independently controlled chambers. Each chamber has its own heating system, temperature controller, and door.
Q: Can I run different temperatures in each chamber?
A: Yes. Because we designed each chamber with independent temperature control, you can run different processes simultaneously without interference.
Q: What materials are the chambers made from?
A: We constructed the working chambers from SUS304 stainless steel with 3.0mm thickness for durability and contamination-free operation.
Q: What vacuum level can this industrial vacuum oven achieve?
A: The system achieves vacuum levels <133 Pa with gas leakage ≤1.0 kPa/h.
Q: What is the temperature range?
A: The working temperature range is 15-200°C, controlled by PID regulators in each chamber.
Q: What power supply is required?
A: The oven requires three-phase 380V power supply. Total heating power is 4.5KW × 3 chambers (13.5KW total).
Q: What are the chamber dimensions?
A: Each chamber measures 300mm (H) × 800mm (W) × 600mm (D) . Overall oven dimensions are approximately 1840mm (H) × 1450mm (W) × 800mm (D) .
Q: How many shelves per chamber?
A: Each chamber contains 2 layers of stainless steel mesh shelves.
Q: What battery types can this oven handle?
A: This industrial vacuum oven accommodates cylinder, pouch, prismatic, and coin cells, as well as electrodes and separators.
Q: Does it have automatic timing?
A: Yes. The timing range is 0-9999 minutes for precise cycle control.
Q: What insulation does it use?
A: The oven features 90mm high-quality aluminum silicate fiber insulation to effectively prevent heat loss.
Q: What heating method does it use?
A: It uses external heating with Niloy alloy wire heating elements.
Q: Is the oven CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 2 months after order confirmation.
Q: Do you supply other battery drying equipment?
A: Yes! Gelon offers a complete range of battery production equipment. Please contact us for your specific requirements.
Shipping and Packaging Information
- Packaging: Wooden box package for safe international shipping
- Shipping Methods: We offer various shipping options based on your location and requirements
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