Lab 100mm Width Vacuum Battery Electrode Coating Machine
PRODUCT PARAMETERS
Description
Lab 100mm Width Vacuum Battery Electrode Coating Machine for Lithium Battery | GN-VC-10H | CE Certified
Product Overview
The GN-VC-10H Lab Vacuum Battery Electrode Coating Machine is a precision benchtop system designed for high-temperature coating research on lithium battery electrodes and advanced materials. We engineered this equipment to produce uniform, high-quality films with exceptional thickness control – making it the ideal choice for developing ceramic films, crystal films, battery material films, and special nano films.
This versatile coater features a vacuum aluminum plate that holds substrates firmly in place during coating. The integrated heating and drying system with digital temperature control allows you to dry coatings immediately at temperatures up to 200°C with ±1°C accuracy. Furthermore, the adjustable applicator provides precise thickness control from 0.01 to 3.5mm.
With a coating speed range of 0-100 mm/sec, maximum stroke of 300mm, and compact dimensions, the GN-VC-10H delivers the flexibility and precision that materials researchers demand. Whether you are developing next-generation battery electrodes or exploring novel thin film applications, this CE-certified machine provides reliable, repeatable results.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-VC-10H |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Wooden box package |
| Delivery Time | Within 15 days |
| Payment Terms | L/C, T/T |
| Supply Ability | 100 sets per month |
| Warranty | 1 Year |
Key Design Features
1. Precision Coating Control
We equipped this machine with an adjustable film applicator that covers a range of 0.01 to 3.5mm. This wide adjustment range allows you to produce everything from ultra-thin nano films to thicker electrode coatings. The coating speed is continuously variable from 0 to 100 mm/sec, giving you complete control over the coating process.
2. Integrated Vacuum System
The aluminum vacuum plate securely holds substrates during coating. This feature proves especially valuable when working with thin foils or when producing very thin coatings where any movement would compromise quality. The vacuum system ensures your substrate remains perfectly flat and stationary throughout the application.
3. Heating and Drying System
We incorporated a digital temperature-controlled heating system that allows you to dry coatings immediately after application. Key features include:
- Temperature range: Room temperature to 200°C
- Temperature accuracy: ±1°C
- Digital display controller for precise setting and monitoring
- Ideal for high-temperature coating research
4. Versatile Application Range
This machine handles a wide variety of materials and applications:
- Ceramic films
- Crystal films
- Battery material films (cathode and anode)
- Special nano films
- And other high-temperature film formation research
5. Compact Benchtop Design
With dimensions of 500mm(L) × 310mm(W) × 330mm(H) and weight of 65kg, this machine occupies minimal bench space while delivering professional-grade performance.
6. Robust Construction
We built the GN-VC-10H with quality materials to ensure long-term reliability. The aluminum vacuum plate, precision applicator, and heating system all meet stringent quality standards.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Coating Speed | 0 – 100 mm/sec | Continuously adjustable |
| Maximum Stroke | 300 mm | Coating length capacity |
| Vacuum Plate | Aluminum plate with vacuum | Holds substrate securely |
| Film Applicator Range | 0.01 – 3.5 mm | Precision thickness control |
| Heating & Drying System | Room temperature – 200°C | Digital temperature controller |
| Temperature Accuracy | ±1°C | |
| Power Supply | 220V / 50Hz | |
| Weight | 65 kg | |
| Product Dimensions (L×W×H) | 500 × 310 × 330 mm | Compact benchtop size |
| Warranty | 1 Year | |
| Certification | CE |
How the Coating Process Works
Step 1: Substrate Preparation
First, you place your substrate material (such as aluminum foil, copper foil, or other film) onto the aluminum vacuum plate. The plate provides a flat, stable surface for coating.
Step 2: Vacuum Activation
Next, you activate the vacuum system. The vacuum holds the substrate firmly in place, preventing any movement during the coating process. This proves essential when working with thin foils or applying very thin coatings.
Step 3: Applicator Setup
You then adjust the film applicator to your desired coating thickness. The range of 0.01 to 3.5mm accommodates everything from ultra-thin nano films to thicker electrode coatings. The precision adjustment ensures exact control over wet film thickness.
Step 4: Coating Application
When you start the machine, the applicator moves across the substrate at your selected speed (0-100 mm/sec). The doctor blade spreads your material evenly across the substrate, creating a uniform wet film over the 300mm maximum stroke.
Step 5: Heating and Drying
Immediately after coating, you activate the heating and drying system. The digital temperature controller maintains your set temperature (up to 200°C) with ±1°C accuracy. This ensures thorough and consistent drying of your coating.
Step 6: Finished Sample
Once drying completes, you remove the coated substrate from the vacuum plate. Your sample is now ready for further processing, characterization, or testing.
Applications
- Lithium Battery Electrode R&D: Coating cathode and anode slurries onto current collectors
- Ceramic Film Research: Developing ceramic films for solid-state batteries and other applications
- Crystal Film Formation: Studying crystal growth and film properties
- Nano Film Development: Creating ultra-thin functional films for advanced materials research
- High-Temperature Coating Studies: Investigating coating behavior at elevated temperatures
- Materials Science Research: General thin film coating and characterization
Why Choose Gelon GN-VC-10H Coating Machine
- Precision Engineered for Research: We designed this machine specifically for laboratory environments where accuracy and repeatability matter most. The 0.01mm applicator precision and ±1°C temperature control ensure reliable results.
- Integrated Heating and Vacuum: Unlike basic coaters, this machine includes both vacuum substrate holding and integrated drying – eliminating the need for separate equipment and streamlining your workflow.
- Wide Coating Range: With applicator adjustment from 0.01 to 3.5mm and speed control from 0-100 mm/sec, you can explore a vast range of coating thicknesses and materials.
- Versatile Applications: Beyond battery electrodes, this machine supports ceramic films, crystal films, nano films, and other high-temperature coating research. It adapts to your evolving research needs.
- Compact and Benchtop Ready: The small footprint (500×310×330mm) fits easily into any laboratory, while the 65kg weight ensures stability during operation.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Fast Delivery: With delivery within 15 days and 100 sets/month supply capacity, you receive your machine quickly.
- Comprehensive Support: Every machine comes with a 1-year warranty and access to our technical support team.
Complete Battery Solutions from Gelon
The GN-VC-10H Lab Coating Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite, and more
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
- Other Accessories: Binders, conductive additives, and more
2. Full Set of Lithium Battery Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Welding machine → Slitting / Cutting machine → Winding machine
- Sealing machine → Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
4. Shipping Options
We offer flexible shipping methods to suit your needs:
- FedEx for fast, reliable delivery
- Air freight for balanced speed and cost
- Sea freight for economical large shipments
We work with you to find the most suitable shipping solution based on your location and requirements.
Frequently Asked Questions (FAQ)
Q: What is the maximum coating width?
A: This machine is designed for 100mm width coating applications, though the effective width depends on your substrate and applicator setup.
Q: What coating thickness can I achieve?
A: The film applicator adjusts from 0.01mm to 3.5mm, allowing you to produce a wide range of wet film thicknesses.
Q: Does the machine include a vacuum system?
A: Yes. The aluminum vacuum plate securely holds substrates during coating. The vacuum system is integrated and ready to use.
Q: What is the maximum drying temperature?
A: The heating system reaches up to 200°C with ±1°C accuracy, controlled by a digital temperature controller.
Q: What power supply does it require?
A: The machine operates on 220V / 50Hz power supply.
Q: How big is the machine?
A: Dimensions are 500mm (L) × 310mm (W) × 330mm (H) – compact enough for any laboratory benchtop.
Q: What is the maximum coating stroke?
A: The maximum stroke is 300mm, giving you ample coating length for most research samples.
Q: What substrates can I coat?
A: You can coat on various substrates including aluminum foil, copper foil, polymer films, and other sheet materials that fit on the vacuum plate.
Q: Is the machine suitable for both cathode and anode coating?
A: Absolutely. The GN-VC-10H handles both cathode slurries (NMP-based) and anode slurries (water-based) with appropriate cleaning between uses.
Q: Does it include temperature control?
A: Yes. The system features a digital temperature controller with ±1°C accuracy for precise drying.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is within 15 days after order confirmation.
Q: Can you supply battery materials and other equipment?
A: Yes! Gelon supplies complete lithium battery materials, equipment, and technology – from raw materials to full production line design.
Shipping and Packaging Information
- Packaging: Standard export package with internal anti-collision protection, external wooden box for safe international shipping
- Shipping Methods: We offer FedEx, air freight, or sea freight according to your requirements – we find the most suitable way for your location and budget
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