Lab Sealing Machine for Pouch Cell Top and Side Sealing | GN-HS200
PRODUCT PARAMETERS
Description
Lab Sealing Machine for Pouch Cells | Top & Side Sealer | GN-HS200 | CE/ISO Certified
Product Overview
The GN-HS200 Lab Sealing Machine is a precision-engineered benchtop system designed specifically for top and side sealing of pouch cells in lithium battery research and development laboratories. We developed this versatile lab sealing machine to deliver professional-grade sealing performance with exceptional accuracy and ease of use.
This advanced lab sealing machine features a copper sealing head that provides excellent heat transfer efficiency, significantly reducing electricity consumption while improving work quality. The top and bottom end covers are driven by two cylinders with elastic movement, ensuring consistent, repeatable seals every time.
Furthermore, this lab sealing machine offers exceptional control and safety features:
- PLC controller for easy operation and programmability
- Dual operation modes – manual for testing, PLC auto for production
- Temperature controller with ±2°C accuracy and anomaly warning
- Safety light curtain and double button protection for operator safety
- Adjustable pressure via valve regulation
With a suitable cell size of ≤200×200×12mm, sealing width of 8mm, and exceptional ±0.01mm head parallelism, this lab sealing machine delivers the precision and reliability required for professional pouch cell development and small-batch production.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-HS200 |
| Certification | CE, ISO |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wood |
| Delivery Time | 5-8 work days |
| Payment Terms | T/T, Western Union, MoneyGram |
| Supply Ability | 100 pcs per day |
| Warranty | 1 Year |
Key Design Features
1. High-Efficiency Copper Sealing Head
We equipped this lab sealing machine with a copper material sealing head that offers:
- Excellent heat transfer effect for uniform sealing
- Significant electricity savings compared to conventional materials
- Improved work efficiency through faster heat-up and recovery
- Energy-efficient operation that reduces operating costs
2. Dual Cylinder Drive System
The top and bottom end covers are:
- Driven by two cylinders for consistent, controlled movement
- Elastically operated for smooth, precise action
- Ensures uniform pressure application across the seal area
3. PLC Control with Dual Operation Modes
This lab sealing machine features:
- PLC controller for easily operating and programming
- Manual operation mode – ideal for testing and R&D
- PLC auto-operation mode – perfect for bulk producing
- Seamless switching between modes based on your requirements
4. Precision Temperature Control
- Adjustable temperature for top and bottom end covers
- Temperature error: ±2°C for consistent seal quality
- Temperature anomaly warning function for safety
- Independent control for optimal results
5. Adjustable Sealing Pressure
The valve regulation system allows you to:
- Adjust pressure of the top end cover
- Meet different process parameters
- Optimize for various film materials
6. Comprehensive Safety Features
We prioritized operator safety with:
- Safety light curtain – Prevents operation when hands are in danger zone
- Double button protection – Requires two-handed operation for safe cycling
- Temperature anomaly warning – Alerts you to any temperature irregularities
7. Exceptional Sealing Precision
- Degree of parallelism of sealing head: ±0.01mm – ensures uniform seals across the entire sealing area
- Sealing width: 8mm
- Suitable aluminum film thickness: 0.1-0.3mm
- Sealing method: Soft sealing – ideal for cells with tabs
8. Flexible Size Adjustment
You can easily adjust this lab sealing machine for different battery sizes by:
- Speed governing or changing clamps
- Adjusting or changing end covers
- Minimal downtime between production runs
9. Compact and Portable Design
- Aluminum rack – good-looking and lightweight
- Lightweight construction for easy carrying
- Dimensions: 450×300×400mm
- Weight: 37kg
10. High Production Capacity
- Production capacity: 600 EA/H (depending on operator experience)
- Suitable for both R&D and small-batch production
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Top and Side Lab Sealing Machine | |
| Suitable Cell Size | ≤200 × 200 × 12 mm | |
| Sealing Width | 8 mm | |
| Sealing Method | Soft sealing | Compatible with tabbed cells |
| Degree of Parallelism | ±0.01 mm | Ensures uniform seals |
| Suitable Film Thickness | 0.1 – 0.3 mm | Aluminum laminated film |
| Temperature Control | Adjustable via controller | Top and bottom independently |
| Temperature Error | ±2°C | |
| Temperature Anomaly Warning | Yes | Safety feature |
| Pressure Adjustment | Valve regulation | Top end cover |
| Operation Modes | Manual / PLC Auto | Switchable |
| Control System | PLC controller | Easy operation |
| Safety Features | Light curtain, double buttons | Operator protection |
| Production Capacity | 600 EA/H | Depends on operator experience |
| Input Power Supply | AC220V 50Hz | |
| Power | 1.0 KW | |
| Input Air Source | 0.6 MPa | |
| Compressed Air Pipe Diameter | Φ8 mm | |
| Operating Temperature | 10 – 35°C | |
| Operating Humidity | 20 – 90% RH | |
| Dimensions (L×W×H) | 450 × 300 × 400 mm | |
| Weight | 37 kg | |
| Rack Material | Aluminum | Lightweight, good-looking |
How This Lab Sealing Machine Works
Step 1: Cell Preparation
First, you place the pouch cell into the lab sealing machine. The cell should be positioned with the area to be sealed aligned with the 8mm sealing head.
Step 2: Size Adjustment
For different battery sizes, you adjust the machine by speed governing or changing clamps, or by adjusting the end covers. This quick changeover minimizes downtime.
Step 3: Parameter Setup
You set the desired temperature for top and bottom end covers using the temperature controller. The ±2°C accuracy ensures consistent, repeatable results. You also adjust the sealing pressure via the valve regulation system.
Step 4: Safety Activation
The safety light curtain and double button protection ensure safe operation. You must use both hands to initiate the cycle, keeping them clear of the sealing area.
Step 5: Sealing Cycle
The two cylinders drive the top and bottom copper covers together with elastic, controlled movement. The heated covers apply precisely controlled temperature and pressure to the aluminum film, creating a hermetic seal. The ±0.01mm head parallelism ensures uniform seal quality across the entire sealing width.
Step 6: Quality Monitoring
Throughout the process, the temperature controller maintains accuracy. If any temperature anomaly occurs, the warning function alerts you immediately.
Step 7: Cycle Completion
After the programmed sealing time, the cylinders retract. You remove the sealed cell, which now has its top and sides sealed and is ready for subsequent processes.
Applications
- Pouch Cell R&D: Top and side sealing for prototype development
- Lithium Battery Labs: Researching sealing parameters and cell performance
- Small-Batch Production: Manufacturing cells for testing and evaluation
- University Research: Studying sealing effects on battery performance
- Quality Control: Verifying seal integrity and parameters
- Material Testing: Characterizing aluminum laminated film sealability
Why Choose Gelon GN-HS200 Lab Sealing Machine
- Energy-Efficient Copper Head: Unlike conventional steel heads, the copper sealing head provides superior heat transfer, saving electricity and improving work efficiency. This design delivers significant energy savings compared to similar products.
- Exceptional Sealing Precision: The ±0.01mm head parallelism ensures uniform seals across the entire sealing area – critical for preventing leaks and ensuring long battery life.
- Dual Operation Modes: Unlike single-mode sealers, this lab sealing machine offers both manual operation for R&D testing and PLC auto-operation for bulk production. You get two machines in one.
- Comprehensive Safety Features: We prioritized operator protection with safety light curtain, double button activation, and temperature anomaly warning – essential for laboratory environments.
- Precision Temperature Control: With ±2°C accuracy and independent adjustment for top and bottom covers, you achieve optimal seals for various aluminum laminated films (0.1-0.3mm thickness).
- Quick Size Changeovers: You can easily adjust for different battery sizes by changing clamps or end covers, minimizing downtime between production runs.
- Compact and Portable: At just 37kg with a small footprint (450×300×400mm), this lab sealing machine fits easily into any laboratory and can be moved as needed.
- High Productivity: With 600 EA/H output capacity, this machine supports both R&D and small-batch production needs.
- CE/ISO Certified: We certified this equipment to meet stringent international safety and quality standards.
- Fast Delivery: With 5-8 work days delivery and 100 units per day supply capacity, we ensure rapid availability.
Complete Battery Solutions from Gelon
The GN-HS200 Lab Sealing Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Lab sealing machine
- Vacuum ovens → Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What is the maximum cell size this lab sealing machine can handle?
A: The GN-HS200 accommodates cells up to 200mm × 200mm × 12mm (length × width × thickness).
Q: What is the sealing width?
A: The sealing width is 8mm, suitable for standard pouch cell seals.
Q: How precise is the sealing head?
A: The head provides ±0.01mm parallelism, ensuring uniform seals across the entire sealing area.
Q: What temperature accuracy can I expect?
A: Temperature control maintains ±2°C accuracy with adjustable top and bottom cover temperatures.
Q: What film thicknesses can this machine seal?
A: It handles aluminum laminated films from 0.1mm to 0.3mm thickness.
Q: Does it use soft sealing or hard sealing?
A: The machine uses soft sealing technology, which is ideal for cells with tabs extending from the seal area.
Q: What is the production capacity?
A: Productivity reaches 600 EA/H, though actual output depends on operator experience.
Q: What power supply is required?
A: The machine requires AC220V 50Hz with 1.0KW power consumption.
Q: What air source is needed?
A: You need compressed air at 0.6 MPa with a Φ8mm pipe connection.
Q: What safety features does it include?
A: The machine features safety light curtain, double button protection, and temperature anomaly warning for operator safety.
Q: Can I use it for both R&D and production?
A: Yes. The dual-mode operation lets you switch between manual mode for testing and PLC auto-operation for bulk production.
Q: How big is the machine?
A: Dimensions are 450mm × 300mm × 400mm with a weight of just 37kg.
Q: What is the machine rack made of?
A: The rack is made of aluminum, making it lightweight, good-looking, and easy to carry.
Q: Is the machine CE and ISO certified?
A: Yes, this equipment is CE and ISO certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 5-8 work days after order confirmation.
Shipping and Packaging Information
- Packaging: Wood packaging ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
About Us
