Pneumatic Al Laminated Film Forming Machine for Pouch Cell Case Production
PRODUCT PARAMETERS
Description
Pneumatic Al Laminated Film Forming Machine for Pouch Cell Cases | GN-S100F | CE Certified
Product Overview
The GN-S100F Pneumatic Al Laminated Film Forming Machine is a precision-engineered benchtop system designed specifically for forming aluminum laminated film into lithium-ion pouch cell cases. We developed this compact forming machine to meet the critical needs of R&D laboratories, universities, and small-scale production lines where quality, precision, and flexibility are paramount.
This versatile forming machine utilizes a high-precision double force cylinder to drive the mold upward, creating perfectly formed battery cases with exceptional consistency. The molded product features even stretching with a high-quality surface finish – completely free from strain marks, ruptures, or defects that could compromise battery performance and safety.
Furthermore, this forming machine includes a set of standard size molds and readily accepts custom molds tailored to your specific cell dimensions. The forming pressure is fully adjustable via cylinder control, giving you precise command over the forming process. With a maximum forming size of L90×W50mm, punching depth up to 6mm, and molding accuracy of ±0.05mm, this machine delivers professional-grade results for your pouch cell development and assembly work.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-S100F |
| Certification | CE |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wooden case |
| Delivery Time | 15-30 days |
| Payment Terms | L/C, T/T, Western Union, MoneyGram |
| Supply Ability | 500 pcs per month |
| Warranty | 1 Year |
Key Design Features
1. High-Precision Double Force Cylinder
We equipped this forming machine with a precision-engineered double force cylinder that drives the mold with controlled, consistent force. This advanced design guarantees:
- Smooth, uniform mold movement for consistent results
- Precise control over forming depth to match your specifications
- Repeatable accuracy across multiple production runs
2. Interchangeable Mold System for Maximum Flexibility
The machine includes one set of standard size molds and accepts custom molds based on your unique requirements. This flexible system allows you to:
- Produce multiple pouch cell sizes with a single machine
- Switch between different formats quickly and effortlessly
- Develop and test new cell designs without investing in new equipment
3. Exceptional Forming Quality
The molded products from this forming machine consistently feature:
- Even stretching across the entire formed area
- High-quality surface finish completely free from strain marks
- No ruptures or defects that could compromise battery integrity
- Consistent thickness distribution for reliable cell assembly
4. Adjustable Forming Pressure
The cylinder-driven system allows you to fine-tune forming pressure to match your specific aluminum laminated film characteristics. This optimization capability ensures:
- Perfect forming results for different film thicknesses (0.1-0.2mm)
- Reduced waste from over-forming or under-forming
- Adaptability for various material formulations
5. Precision Molding Accuracy
With molding accuracy of ±0.05mm, this forming machine delivers:
- Consistent case dimensions for reliable electrode fit
- Tight tolerances that ensure proper cell assembly
- Professional-grade results suitable for both research and production
6. Comprehensive Safety Protection System
The discharge port features safety grating protection, ensuring:
- Operator safety during all machine operations
- Compliance with international safety standards
- Peace of mind in busy laboratory environments
7. Compact and Robust Benchtop Design
At approximately 110kg with a thoughtfully designed small footprint, this forming machine fits comfortably into any laboratory while delivering robust, production-grade performance.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Pneumatic Al Laminated Film Forming Machine | |
| Model | GN-S100F | |
| Forming Size | Max. L90 × W50 mm | |
| Punching Depth | Max. 6 mm | |
| Forming Thickness | 0.1 – 0.2 mm | Aluminum plastic film |
| Molding Accuracy | ±0.05 mm | |
| Forming Pressure | Max. 1T | Fully adjustable |
| Power | 100 W | |
| Power Supply | AC220V/50Hz or AC110V/60Hz | Selectable for your region |
| Weight | About 110 kg | |
| Drive System | High-precision double force cylinder | Pneumatic |
| Mold System | Interchangeable | Standard set included, custom available |
| Safety | Safety grating protection | At discharge port |
| Application | Lithium pouch cell case forming | Soft packing case |
| Certification | CE |
How the Forming Machine Works
Step 1: Mold Selection and Installation
First, you select the appropriate mold for your desired pouch cell size. The GN-S100F comes with a standard mold set ready for immediate use. For specialized projects, we can manufacture custom molds to your exact specifications.
Step 2: Film Placement
Next, you place a precisely cut sheet of aluminum laminated film (0.1-0.2mm thickness) onto the lower mold. The material should be cut slightly larger than the final case dimensions to allow for proper forming.
Step 3: Parameter Adjustment
You then adjust the forming pressure using the intuitive cylinder controls. This adjustment is critical for optimizing the process based on your specific film characteristics and achieving perfect results.
Step 4: Automated Forming Cycle
When you activate the machine, the high-precision double force cylinder drives the upper mold upward with controlled, consistent force. The film is stretched evenly into the mold cavity, forming a perfect pouch cell case with ±0.05mm accuracy.
Step 5: Safe Ejection
After forming completes, the lower mold automatically returns to its original position. The integrated safety grating at the discharge port protects the operator during case removal.
Step 6: Quality Inspection
You remove the formed case and inspect it for quality. The even stretching and defect-free surface confirm that your forming parameters are correctly optimized.
Applications
- Pouch Cell Research & Development: Developing and testing new battery case designs and formats
- Sample Preparation: Creating high-quality cases for prototype cells and demonstration units
- University Research: Studying forming parameters and aluminum film material behavior
- Small-Batch Production: Manufacturing cases for limited production runs and pilot lines
- Material Testing: Evaluating the formability of different aluminum laminated films
- Custom Cell Development: Producing specialized cases for unique battery applications
Why Choose Gelon GN-S100F Forming Machine
- Purpose-Built for Pouch Cell Manufacturing: Unlike general-purpose forming equipment, this forming machine is specifically engineered for aluminum laminated film used in lithium pouch cells. Every design feature addresses the unique requirements of battery case forming.
- Superior Forming Quality Guaranteed: The even stretching and defect-free results ensure your battery cases maintain structural integrity throughout cell assembly and cycling. No strain marks or ruptures translate to higher production yields and better battery performance.
- Unmatched Format Flexibility: With interchangeable molds, a single machine handles multiple cell sizes. The included standard mold gets you operational immediately, while custom molds seamlessly expand your capabilities as your needs evolve.
- Precision You Can Rely On: ±0.05mm molding accuracy ensures consistent, repeatable case dimensions – a critical factor for reliable electrode fit and overall cell performance.
- Laboratory-Friendly Design: The compact footprint, intuitive operation, and comprehensive safety features make this forming machine ideally suited for research and development environments.
- Fully Adjustable Parameters: Variable forming pressure lets you optimize the process for different film thicknesses and material formulations, giving you complete control over your results.
- CE Certified for Global Markets: We certified this equipment to meet stringent international safety and quality standards.
- Reliable Supply Chain: With 500 units per month production capability, we ensure dependable availability for your projects.
Complete Battery Solutions from Gelon
The GN-S100F Forming Machine is an integral part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Aluminum Laminated Film: Specifically for pouch cell cases
- Electrolyte: Various advanced formulations
- Other Accessories: Binders, conductive additives, tabs, and more
2. Full Set of Lithium Battery Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine
- Pouch cell forming machine → Sealing machine → Glove boxes
- And a comprehensive range of supporting equipment
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design and configure your battery lab according to your specific requirements
- Production Line Design: Complete production line layout and configuration for semi-auto or fully automatic operations
- Process Support: Expert technical guidance for all aspects of battery manufacturing
Frequently Asked Questions (FAQ)
Q: What is the maximum case size this forming machine can produce?
A: The maximum forming size is L90mm × W50mm. The punching depth reaches up to 6mm, accommodating a wide range of standard pouch cell formats.
Q: What film thickness is compatible with this machine?
A: This forming machine is specifically designed for aluminum laminated film thicknesses of 0.1-0.2mm, which is the industry standard for pouch cell cases.
Q: Does it come with forming molds?
A: Yes. The GN-S100F includes one set of standard size molds to enable immediate use. We also offer custom mold manufacturing based on your specific cell dimensions.
Q: What is the molding accuracy?
A: The machine consistently achieves ±0.05mm molding accuracy, ensuring precise, repeatable case dimensions for reliable cell assembly.
Q: How is the forming pressure controlled?
A: The pneumatic cylinder-driven system allows you to easily adjust forming pressure up to a maximum of 1T. This adjustability is essential for optimizing results with different film characteristics.
Q: What power supply options are available?
A: We offer both AC220V/50Hz and AC110V/60Hz versions to seamlessly match your regional power requirements. Power consumption is a highly efficient 100W.
Q: What safety features are included?
A: The discharge port features integrated safety grating protection to ensure complete operator safety during all machine operations.
Q: How much does the machine weigh?
A: The machine weighs approximately 110kg, providing excellent stability during operation while remaining manageable for laboratory installation.
Q: Is this machine suitable for both R&D and production?
A: Absolutely. We designed this forming machine specifically for R&D and sample preparation applications, though it handles small-batch production runs with equal efficiency and quality.
Q: What is the quality of the formed cases?
A: The molded product features even stretching with a high-quality surface finish and is completely free from defects such as strain marks or rupture.
Q: Is the machine CE certified?
A: Yes, this equipment is fully CE certified, meeting all relevant international safety and quality standards.
Q: What is the typical delivery time?
A: Standard delivery is 15-30 days after order confirmation, depending on your location and customization requirements.
Shipping and Packaging Information
- Packaging: Heavy-duty wooden case ensures safe international delivery and protection during transit
- Shipping Methods: We offer flexible shipping options including Sea, Air, and Express based on your location and timeline requirements
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