Pouch Cell Forming Machine for Aluminum Laminated Film Battery Cases
PRODUCT PARAMETERS
Description
Pouch Cell Forming Machine for Battery Cases | Aluminum Laminated Film Former | GN-S100F | CE Certified
Product Overview
The GN-S100F Pouch Cell Forming Machine is a precision-engineered pneumatic system designed specifically for forming aluminum laminated film into lithium battery pouch cell cases. We developed this compact forming machine to meet the needs of R&D laboratories, universities, and small-scale production facilities where quality and flexibility are essential.
This versatile forming machine utilizes a high-precision double force cylinder to drive the mold upward, creating perfectly formed battery cases with exceptional consistency. The molded product features even stretching with high-quality surface finish – no strain marks, ruptures, or defects that could compromise battery performance.
Furthermore, this forming machine includes a set of standard size molds and accepts custom molds tailored to your specific cell dimensions. The forming pressure is adjustable via cylinder control, giving you precise control over the forming process. With a maximum forming size of L90×W50mm, punching depth up to 6mm, and molding accuracy of ±0.05mm, this machine delivers professional-grade results for your pouch cell development work.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-S100F |
| Certification | CE |
| Price | USD 2340-2740 per unit |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wooden case |
| Delivery Time | 15-30 days |
| Payment Terms | L/C, T/T, Western Union, MoneyGram |
| Supply Ability | 500 pcs per month |
| Warranty | 1 Year |
Key Design Features
1. High-Precision Double Force Cylinder
We equipped this forming machine with a precision-engineered double force cylinder that drives the mold with controlled, consistent force. This design ensures:
- Smooth, uniform mold movement
- Precise control over forming depth
- Repeatable results across multiple production runs
2. Interchangeable Mold System
The machine includes one set of standard size molds and accepts custom molds based on your requirements. This flexibility allows you to:
- Produce multiple pouch cell sizes with one machine
- Switch between formats quickly and easily
- Develop new cell designs without equipment changes
3. Exceptional Forming Quality
The molded products feature:
- Even stretching across the entire formed area
- High-quality surface finish without strain marks
- No ruptures or defects that could compromise battery integrity
- Consistent thickness distribution
4. Adjustable Forming Pressure
The cylinder-driven system allows you to adjust forming pressure to match your specific aluminum laminated film characteristics. This optimization ensures:
- Perfect forming for different film thicknesses (0.1-0.2mm)
- Reduced waste from over-forming or under-forming
- Flexibility for various material formulations
5. Precision Molding Accuracy
With molding accuracy of ±0.05mm, this forming machine delivers:
- Consistent case dimensions for reliable cell assembly
- Tight tolerances that ensure proper electrode fit
- Professional-grade results for research and production
6. Safety Protection System
The discharge port features safety grating protection, ensuring:
- Operator safety during machine operation
- Compliance with international safety standards
- Peace of mind in laboratory environments
7. Compact Benchtop Design
At approximately 110kg with a small footprint, this forming machine fits easily into any laboratory while delivering production-grade performance.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Pneumatic Al Laminated Film Forming Machine | |
| Model | GN-S100F | |
| Forming Size | Max. L90 × W50 mm | |
| Punching Depth | Max. 6 mm | |
| Forming Thickness | 0.1 – 0.2 mm | Aluminum plastic film |
| Molding Accuracy | ±0.05 mm | |
| Forming Pressure | Max. 1T | Adjustable |
| Power | 100 W | |
| Power Supply | AC220V/50Hz or AC110V/60Hz | Selectable |
| Weight | About 110 kg | |
| Drive System | High-precision double force cylinder | |
| Mold System | Interchangeable | Standard set included, custom available |
| Safety | Safety grating protection | At discharge port |
| Application | Lithium pouch cell case forming | |
| Certification | CE |
How the Forming Machine Works
Step 1: Mold Selection
First, you select the appropriate mold for your desired pouch cell size. The GN-S100F comes with a standard mold set, and we can manufacture custom molds to your exact specifications.
Step 2: Film Placement
Next, you place a sheet of aluminum laminated film (0.1-0.2mm thickness) onto the lower mold. The material should be cut slightly larger than the final case size.
Step 3: Parameter Adjustment
You then adjust the forming pressure using the cylinder controls. The pressure adjusts based on your film characteristics to achieve optimal forming results.
Step 4: Forming Cycle
When you activate the machine, the high-precision double force cylinder drives the upper mold upward with controlled force. The film is stretched evenly into the mold cavity, forming a perfect pouch cell case with ±0.05mm accuracy.
Step 5: Ejection
After forming completes, the lower mold returns to its original position. The safety grating at the discharge port protects the operator during removal.
Step 6: Quality Inspection
You remove the formed case and inspect it for quality. The even stretching and defect-free surface confirm proper forming parameters.
Applications
- Pouch Cell R&D: Developing new battery case designs and formats
- Sample Preparation: Creating cases for prototype cells
- University Research: Studying forming parameters and material behavior
- Small-Batch Production: Manufacturing cases for limited production runs
- Material Testing: Evaluating different aluminum laminated films
- Custom Cell Development: Producing cases for specialized battery applications
Why Choose Gelon GN-S100F Forming Machine
- Purpose-Built for Pouch Cells: Unlike general forming equipment, this forming machine is specifically designed for aluminum laminated film used in lithium pouch cells. Every feature addresses the unique requirements of battery case forming.
- Exceptional Forming Quality: The even stretching and defect-free results ensure your battery cases maintain integrity through cell assembly and cycling. No strain marks or ruptures mean higher yields and better performance.
- Flexible Format Capability: With interchangeable molds, one machine handles multiple cell sizes. The included standard mold gets you started immediately, and custom molds expand your capabilities as needs evolve.
- Precision Engineering: ±0.05mm molding accuracy ensures consistent case dimensions – critical for reliable electrode fit and cell performance.
- Laboratory-Friendly Design: The compact footprint, intuitive operation, and safety features make this forming machine ideal for research environments.
- Adjustable Parameters: Variable forming pressure lets you optimize for different film thicknesses and material formulations.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- High Supply Capacity: With 500 units/month production capability, we ensure reliable availability.
Complete Battery Solutions from Gelon
The GN-S100F Forming Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
- Other Accessories: Binders, conductive additives, tabs, and more
2. Full Set of Lithium Battery Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine
- Pouch cell forming machine → Sealing machine → Glove boxes
- And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What is the maximum case size this forming machine can produce?
A: The maximum forming size is L90mm × W50mm. The punching depth reaches up to 6mm.
Q: What film thickness can this machine handle?
A: It is designed for aluminum laminated film thickness of 0.1-0.2mm, which is standard for pouch cell cases.
Q: Does it come with molds?
A: Yes. The GN-S100F includes one set of standard size molds to get you started immediately. We can also manufacture custom molds based on your specific cell dimensions.
Q: What is the molding accuracy?
A: The machine achieves ±0.05mm molding accuracy, ensuring consistent, precise case dimensions.
Q: How is the forming pressure controlled?
A: The cylinder-driven system allows you to adjust forming pressure up to a maximum of 1T. This adjustability lets you optimize for different film characteristics.
Q: What power supply is required?
A: We offer both AC220V/50Hz and AC110V/60Hz versions to match your regional requirements. Power consumption is only 100W.
Q: What safety features does it include?
A: The discharge port features safety grating protection to ensure operator safety during machine operation.
Q: How much does it weigh?
A: The machine weighs approximately 110kg, providing stability during operation while remaining manageable for laboratory installation.
Q: Can I use this for R&D as well as production?
A: Absolutely. We designed this forming machine specifically for R&D and sample preparation applications, though it handles small production runs equally well.
Q: What is the stretching quality like?
A: The molded product features even stretching with high-quality surface finish and no defects such as strain or rupture.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 15-30 days after order confirmation.
Shipping and Packaging Information
- Packaging: Wooden case ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
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