Pouch Cell Forming Machine for Mobile Phone Battery Aluminum Laminated Film | Automatic Punching Former
PRODUCT PARAMETERS
Description
Pouch Cell Forming Machine for Mobile Phone Batteries | Aluminum Laminated Film Former | CE/ISO Certified
Product Overview
The Pouch Cell Forming Machine is a precision-engineered pneumatic forming system designed specifically for aluminum laminated film shell formation in lithium-ion soft pack batteries. We developed this automatic punching forming machine to meet the exacting requirements of mobile phone battery R&D laboratories and sample production facilities where accuracy and repeatability are essential.
This versatile forming machine is driven by a cylinder, requiring no electricity for the forming operation. It uses interchangeable upper and lower forming dies to create aluminum-plastic film shells for lithium-ion batteries of various sizes. The sheet aluminum plastic film forming process is ideal for R&D and sample preparation applications.
Furthermore, this pouch cell forming machine features:
- Adjustable molding pressure and speed for process optimization
- High-strength frame with upper and lower precision templates
- Exceptional forming quality with even stretching, no strain or cracks
- ±0.05mm molding accuracy for consistent results
- Standard size molds included with custom options available
With a maximum forming size of L62×W46mm, punching depth up to 6mm, and compatibility with 0.1-0.2mm aluminum plastic film, this forming machine delivers the precision required for professional mobile phone battery development and small-batch production.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN |
| Certification | CE, ISO |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wood |
| Delivery Time | 5-8 work days |
| Payment Terms | Western Union, T/T, MoneyGram |
| Supply Ability | 100 pcs per day |
| Warranty | 1 Year |
Key Design Features
1. Pneumatic Cylinder Drive System
- No electricity required for the forming operation – simple and safe
- Cylinder-driven for consistent, controlled force application
- Adjustable molding pressure for different film materials
- Adjustable molding speed for process optimization
2. High-Precision Construction
- High-strength frame ensures stability during operation
- Upper and lower precision templates guarantee forming accuracy
- ±0.05mm molding accuracy for consistent, repeatable results
3. Exceptional Forming Quality
- Even stretching across the entire formed area
- High-quality stretching effect with no strain marks
- No cracks or defects that could compromise battery integrity
- Smooth, uniform case formation
4. Flexible Mold System
- Standard set of size molds included for immediate use
- Custom molds available according to customer requirements
- Easy mold changes for different battery sizes
5. Adjustable Punching Depth
- Maximum punching depth: 6mm
- Standard depth gauges: 3mm, 4mm, 5mm, 6mm
- High tensile strength depends on aluminum plastic film quality
6. Compact and Portable Design
- Installation dimensions: L370mm × W245mm × H336mm
- Weight: About 45kg
- Perfect for laboratory benchtop use
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Pouch Cell Forming Machine | For aluminum laminated film |
| Air Source | 0.8 – 1.0 MPa | Compressed gas |
| Molding Size (Max) | L62 × W46 mm | |
| Aluminum Plastic Film Size | 160mm (L) × 110mm (W) | |
| Molding Pressure | Max. 1T (1MPa compressed gas) | Adjustable |
| Punching Depth | Max. 6mm | Standard gauges: 3,4,5,6mm |
| Molding Accuracy | ±0.05 mm | |
| Forming Thickness | 0.1 – 0.2 mm | Aluminum plastic film |
| Drive System | Cylinder-driven | Pneumatic, no electricity required |
| Installation Dimensions (L×W×H) | 370 × 245 × 336 mm | |
| Weight | About 45 kg | |
| Mold Options | Standard set included | Custom molds available |
How This Pouch Cell Forming Machine Works
Step 1: Material Preparation
First, you prepare a sheet of aluminum laminated film cut to size (160mm × 110mm). The film thickness should be between 0.1mm and 0.2mm.
Step 2: Mold Selection
You select the appropriate forming die for your desired battery size. The machine includes a standard set of size molds, and we can manufacture custom molds to your specifications.
Step 3: Parameter Adjustment
You adjust the molding pressure (up to 1T) and molding speed using the pneumatic controls. The pressure is adjustable based on your film material and desired forming depth.
Step 4: Forming Cycle
When activated, the cylinder drives the upper and lower precision templates together. The aluminum laminated film is stretched evenly into the mold cavity, forming a perfect battery case with ±0.05mm accuracy.
Step 5: Depth Control
You can set the punching depth using the standard depth gauges (3mm, 4mm, 5mm, or 6mm). The maximum depth is 6mm, depending on the tensile strength of your aluminum plastic film.
Step 6: Quality Inspection
The formed case is removed and inspected for quality. The even stretching and defect-free surface confirm proper forming parameters.
Applications
- Mobile Phone Battery Development: Forming cases for smartphone pouch cells
- Lithium Battery R&D: Prototyping new cell designs
- Sample Preparation: Creating cases for demonstration and testing
- University Research: Studying forming parameters and material behavior
- Small-Batch Production: Manufacturing cases for limited production runs
- Material Testing: Evaluating different aluminum laminated films
Why Choose Gelon Pouch Cell Forming Machine
- Precision Engineering: With ±0.05mm molding accuracy, this forming machine delivers consistent, repeatable results – critical for mobile phone battery quality.
- Exceptional Forming Quality: The even stretching and defect-free results ensure your battery cases maintain structural integrity throughout cell assembly and cycling.
- Pneumatic Operation: No electricity required for forming – simple, safe, and reliable. The cylinder drive provides controlled, consistent force.
- Adjustable Parameters: Molding pressure and speed are both adjustable, allowing you to optimize for different film materials and thicknesses.
- Flexible Format Capability: With interchangeable molds, one machine handles multiple cell sizes. Custom molds expand your capabilities as needs evolve.
- Compact Laboratory Design: The small footprint (370×245×336mm) and lightweight (45kg) make this forming machine ideal for research environments.
- Complete Solution: We provide standard molds to get you started immediately, and custom molds are available for your specific requirements.
- CE/ISO Certified: We certified this equipment to meet stringent international safety and quality standards.
- Fast Delivery: With 5-8 work days delivery and 100 units per day supply capacity, we ensure rapid availability.
Complete Battery Solutions from Gelon
This Pouch Cell Forming Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Sealing machine
- Pouch cell forming machine → Glove boxes → Battery testers → And more…
3. Turn-Key Project Solutions
We offer one-stop turn-key solutions for:
- Lithium battery laboratories
- Mobile battery pilot lines
- EV battery production lines
Frequently Asked Questions (FAQ)
Q: What is the maximum forming size of this pouch cell forming machine?
A: The maximum forming size is L62mm × W46mm.
Q: What air source is required?
A: The machine requires compressed gas at 0.8-1.0 MPa.
Q: What film thickness can it handle?
A: It handles aluminum plastic film from 0.1mm to 0.2mm thickness.
Q: What is the maximum punching depth?
A: Maximum punching depth is 6mm, with standard depth gauges for 3mm, 4mm, 5mm, and 6mm.
Q: What is the molding accuracy?
A: The machine achieves ±0.05mm molding accuracy for consistent, repeatable results.
Q: Does it require electricity?
A: No. The forming operation is cylinder-driven and pneumatic, requiring no electricity.
Q: Is pressure adjustable?
A: Yes. Molding pressure is adjustable up to 1T (at 1MPa compressed gas).
Q: Does it come with molds?
A: Yes. A standard set of size molds is included. Custom molds are also available according to customer requirements.
Q: What are the dimensions?
A: Installation dimensions are L370mm × W245mm × H336mm. Weight is approximately 45kg.
Q: What is the aluminum plastic film size?
A: The machine accommodates film size of 160mm long × 110mm wide.
Q: What is the forming quality like?
A: The molded products feature even stretching, high-quality stretching effect, and no defects such as strain or cracks.
Q: Is this machine suitable for R&D?
A: Absolutely. It is specifically designed for R&D and sample preparation applications.
Q: Is the machine CE and ISO certified?
A: Yes, this equipment is CE and ISO certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 5-8 work days after order confirmation.
Shipping and Packaging Information
- Packaging: Wood packaging ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
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