Battery Rolling Press Machine for Pouch Cell Assembly
PRODUCT PARAMETERS
Description
Battery Rolling Press Machine for Pouch Cells | 100mm Hot Rolling Press | GN-MR-100H | CE Certified
Product Overview
The GN-MR-100H Battery Rolling Press Machine is a precision-engineered hot rolling press designed specifically for lithium-ion battery electrode calendaring in R&D laboratories and small-scale production environments. This compact machine delivers professional-grade electrode compression with heating capability up to 200°C and precision gap control down to 0.01mm.
We engineered this rolling press with versatility in mind. It features Φ96mm S136 steel rollers with surface hardness ≥HRC55°, ensuring long-lasting performance even under continuous use. Furthermore, we designed it to operate both in open air and inside glove boxes, making it suitable for moisture-sensitive electrode materials and advanced battery research.
With a 100mm roll width, adjustable roll gap from 0-1.2mm, and variable speed up to 50mm/s, this machine accommodates a wide range of electrode thicknesses and materials. Whether you are compressing cathodes, anodes, or solid-state battery components, the GN-MR-100H delivers consistent, repeatable results.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-MR-100H |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Standard export package: Internal anti-collision protection, external export wooden box |
| Delivery Time | Within 15 days |
| Payment Terms | L/C, T/T, Western Union, MoneyGram |
| Supply Ability | 100 sets per month |
| Warranty | 1 year warranty, lifetime maintenance |
Key Design Features
1. Precision Roll Gap Control
We equipped this machine with a precision adjustment mechanism that allows you to set the roll gap from 0 to 1.2mm with 0.01mm accuracy. This fine control ensures you achieve exactly the electrode thickness required for your battery design.
2. Integrated Heating System
The upper and lower rollers feature integrated heating elements that can reach temperatures up to 200°C. For most electrode materials, we recommend operating between 60-80°C, though you can adjust based on your specific requirements. Heating improves electrode density and consistency during calendaring.
3. High-Performance Roller Construction
We manufactured the rollers from S136 steel with surface hardness ≥HRC55° and hardness layer thickness ≥10mm. Notably, the hardness decays less than 5% after heating at 200°C, ensuring long-term reliability even with frequent temperature cycling.
4. Glove Box Compatibility
We designed this machine specifically for both open-air and glove box operation. Before ordering, please verify that your glove box space accommodates the equipment dimensions (L550×W250×H390mm). The special motor design allows safe operation under argon gas.
5. Variable Speed Control
You can adjust the rolling speed up to 50mm/s via the control system, allowing you to optimize the calendaring process for different electrode materials and thicknesses.
6. Flexible Power Options
The machine accepts both AC220V/50Hz and AC110V/60Hz power supplies, and we can customize according to your regional requirements.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Roll Diameter | Φ96mm | |
| Roll Gap | 0-1.2 mm (adjustable) | |
| Roll Width | 100mm | |
| Effective Roll Width | 95mm | |
| Roll Gap Adjustment Precision | 0.01mm | Fine control for precise electrode thickness |
| Heating Temperature | Max. 200°C | Recommended: 60-80°C for most electrodes |
| Roll Material | S136 | High-quality steel |
| Roll Hardness | Surface ≥HRC55°, Hardness layer ≥10mm | Hardness decay <5% at 200°C |
| Roll Drive | Special motor | Suitable for argon gas environment |
| Speed | Max. 50mm/s | Adjustable |
| Power Supply | AC220V/50Hz or AC110V/60Hz | Customizable per region |
| Power | 1800W | |
| Equipment Size (L×W×H) | About 550 × 250 × 390 mm | Includes filler gauge |
| Package Size (L×W×H) | About 650 × 340 × 510 mm | |
| Net Weight | About 65 kg | |
| Gross Weight | About 74 kg | |
| Use Venue | Open air or glove box | Verify glove box space compatibility |
| Warranty | 1 year | Lifetime maintenance |
How the Rolling Press Process Works
Step 1: Material Preparation
First, you prepare your electrode sheet – either cathode or anode – after coating and drying. The electrode should be cut to fit within the 95mm effective roll width.
Step 2: Parameter Adjustment
Next, you set the desired roll gap using the precision adjustment mechanism. The 0.01mm adjustment precision allows you to fine-tune the final electrode thickness. If required, you also set the heating temperature, typically between 60-80°C for standard electrodes.
Step 3: Heating (Optional)
When using heat, the rollers warm up to your set temperature. The system maintains consistent temperature throughout the rolling process.
Step 4: Electrode Calendaring
You then feed the electrode between the rotating rollers. The machine compresses the electrode coating to the desired density and thickness as it passes through the Φ96mm rollers. You can adjust the speed up to 50mm/s based on material requirements.
Step 5: Collection
Finally, the compressed electrode exits the rollers, ready for slitting, stacking, or winding processes. The calendared electrode now has optimized density for improved battery performance.
Applications
- Lithium Battery Electrode Calendaring: Compressing cathode and anode electrodes after coating
- Pouch Cell R&D: Preparing electrodes for soft-pack battery assembly
- Solid-State Battery Research: Processing solid electrolyte materials
- University Laboratories: Battery materials research and development
- Glove Box Operations: Handling air-sensitive electrode materials in inert atmosphere
- Small-Batch Production: Producing electrodes for prototype and pilot-scale batteries
Why Choose Gelon GN-MR-100H Rolling Press Machine
- Laboratory-Optimized Design: We created this machine specifically for R&D environments. Its compact footprint, precise controls, and glove box compatibility make it the ideal choice for battery researchers.
- Exceptional Precision: With 0.01mm gap adjustment accuracy, you achieve precisely the electrode thickness required for your battery design. This level of control proves critical when developing new electrode formulations.
- Durable Construction: The S136 rollers with surface hardness ≥HRC55° ensure thousands of cycles without performance degradation. Furthermore, the minimal hardness decay at elevated temperatures guarantees consistent results with heated rolling.
- Glove Box Ready: We designed the special motor for safe operation under argon gas, allowing you to process moisture-sensitive materials without exposure to ambient air.
- Flexible Power Options: Whether you need 220V or 110V, we can customize the machine for your regional power standards.
- Heating Capability: The integrated heating system, with temperatures up to 200°C, enables you to optimize electrode density through warm calendaring – a critical factor for many advanced battery chemistries.
- CE Certified: We certified this equipment for European markets, meeting stringent safety and quality standards.
- Fast Delivery: With delivery within 15 days and 100 sets/month supply capacity, you receive your machine quickly.
- Comprehensive Support: We back every machine with a 1-year warranty and lifetime maintenance support.
Complete Battery Solutions from Gelon
The GN-MR-100H Battery Rolling Press Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), etc.
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- And more…
2. Full Set of Lithium Battery Equipment
Complete production line equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Welding machine → Slitting/Cutting machine → Winding machine
- Sealing machine → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What is the maximum electrode width this machine can handle?
A: The effective roll width is 95mm, so electrodes should be ≤95mm wide for proper calendaring.
Q: Can I use this machine inside a glove box?
A: Yes. We designed the special motor for safe operation under argon gas. However, please verify that your glove box interior dimensions accommodate the equipment size: L550×W250×H390mm.
Q: What is the maximum heating temperature?
A: The rollers can heat up to 200°C. For most lithium battery electrodes, we recommend 60-80°C for optimal results.
Q: How precise is the roll gap adjustment?
A: You can adjust the roll gap with 0.01mm precision, allowing fine control over final electrode thickness.
Q: What is the roll gap range?
A: The roll gap adjusts from 0 to 1.2mm, accommodating various electrode thicknesses.
Q: What are the rollers made of?
A: We manufacture the rollers from S136 steel with surface hardness ≥HRC55° and hardness layer thickness ≥10mm.
Q: Does heating affect the roller hardness?
A: Hardness decays less than 5% after heating at 200°C, ensuring long-term reliability even with frequent temperature cycling.
Q: What power supply options are available?
A: The machine accepts AC220V/50Hz or AC110V/60Hz. We can customize according to your regional requirements.
Q: What is the maximum rolling speed?
A: The speed adjusts up to 50mm/s, allowing you to optimize for different materials.
Q: How big is the machine?
A: Equipment dimensions are approximately L550×W250×H390mm (including filler gauge). Packaged dimensions are L650×W340×H510mm.
Q: What is the warranty period?
A: We provide a 1-year warranty with lifetime maintenance support.
Q: Do you supply other battery equipment and materials?
A: Yes! Gelon supplies complete lithium battery materials, equipment, and technology – from raw materials to full production line design.
Shipping and Packaging Information
- Packaging: Standard export package with internal anti-collision protection and external export wooden box
- Shipping Methods: We offer FedEx, air freight, or sea freight according to your requirements – we find the most suitable way for your location and budget
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