Spot Welding Machine for Battery Tab Welding | Ultrasonic Metal Welder | GN-1000
PRODUCT PARAMETERS
Description
Spot Welding Machine for Battery Tabs | Ultrasonic Metal Welder | GN-1000 | CE Certified
Product Overview
The GN-1000 Spot Welding Machine is a high-performance ultrasonic metal welding system designed specifically for pouch cell battery tab welding. We engineered this advanced spot welding machine to deliver clean, high‑efficiency, precise, and economical welds – making it an essential tool for lithium battery research, development, and production.
Ultrasonic welding technology has gained widespread adoption across multiple industries, including battery production, electronics, appliances, and automotive manufacturing, due to its exceptional reliability and quality. This spot welding machine applies the same proven technology to create strong, consistent welds between battery tabs and electrode foils.
Furthermore, this ultrasonic metal welding machine offers:
- <1 second welding time for high throughput
- Clean, contamination‑free welds – no flux, no spatter
- CPU control for consistent, repeatable results
- Versatile capability – welds multilayer copper and aluminum up to 0.3mm thickness
With its compact design, user‑friendly operation, and robust construction, this spot welding machine delivers the performance required for professional pouch cell assembly.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-1000 |
| Certification | CE |
| Price | USD 3,520 per set |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Standard wooden box for export |
| Delivery Time | 7-10 working days |
| Payment Terms | L/C, T/T, Western Union, D/P |
| Supply Ability | 50 sets per month |
| Warranty | 1 Year |
Key Design Features
1. Ultrasonic Welding Technology
This spot welding machine utilizes ultrasonic welding, a solid‑state bonding process that creates metallurgical bonds without melting the materials. This technology offers:
- Clean welds – no flux, no solder, no spatter
- No heat‑affected zone – preserves material properties
- High electrical conductivity – excellent for battery connections
- Environmentally friendly – no consumables
2. High Power Output
- Max output power: 1000VA
- Frequency: 5KHz ±10% – optimized for battery tab applications
- Stable output for reliable, repeatable welds
3. Fast Welding Speed
- Welding time: <1 second per joint
- Enables high‑throughput production
- Quick cycle times for both R&D and manufacturing
4. Precision CPU Control
- CPU control system for consistent, repeatable results
- Adjustable parameters for different materials
- Simple operation with reliable performance
5. Versatile Welding Capability
This spot welding machine can handle demanding applications:
- Welding ability: Multilayer copper and aluminum up to 0.3mm thickness
- Suitable for pouch cell tab connections and other battery assembly applications
6. Compact and Portable Design
- Welding head size: 420mm × 180mm × 290mm (L×W×H)
- Main case size: 480mm × 365mm × 202mm (L×W×H)
- Fits easily in laboratory and production environments
7. User‑Friendly Operation
- Simple controls for easy setup
- Adjustable parameters for different materials
- Low maintenance – no consumables to replace
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Lithium Ion Battery Pouch Cell Production Equipment Tabs Ultrasonic Welding Machine | |
| Model | GN-1000 | |
| Max Output Power | 1000 VA | |
| Frequency | 5 KHz ± 10% | Optimized for battery tabs |
| Input Voltage | 220V ± 10% | |
| Air Supply Pressure | 0.4 – 0.6 MPa | Humidity <48%, max temp 45°C |
| Control Way | CPU | Precision control |
| Working Stroke | 15 mm | |
| Welding Time | <1 second | High throughput |
| Welding Ability | Multilayer copper and aluminum below 0.3 mm | |
| Welding Head Size (L×W×H) | 420 × 180 × 290 mm | |
| Main Case Size (L×W×H) | 480 × 365 × 202 mm | |
| Certification | CE |
How This Spot Welding Machine Works
Step 1: Material Positioning
First, you position the battery tab and electrode foil in the welding fixture. The materials are aligned for optimal weld contact.
Step 2: Parameter Setup
You set the welding parameters via the CPU‑controlled interface. The system operates at 5KHz frequency with adjustable power up to 1000VA.
Step 3: Ultrasonic Welding
When activated, the ultrasonic horn applies high‑frequency vibrations to the materials. These vibrations create friction at the interface, generating heat through molecular motion and forming a solid‑state metallurgical bond without melting.
Step 4: Rapid Completion
The welding cycle completes in <1 second, producing a clean, strong, and highly conductive weld.
Step 5: Quality Assurance
The resulting weld features:
- No spatter or debris
- No heat damage to surrounding materials
- Excellent electrical conductivity
- Consistent, repeatable quality
Applications
- Pouch Cell Assembly: Welding tabs to current collectors
- Lithium Battery R&D: Prototyping and testing new cell designs
- Small‑Batch Production: Pilot‑scale battery manufacturing
- Electronics Manufacturing: General metal joining applications
- University Research: Studying welding parameters and joint quality
Why Choose Gelon GN-1000 Spot Welding Machine
- Clean, Contamination‑Free Welds: Ultrasonic technology creates solid‑state bonds without melting, eliminating flux, spatter, and heat damage – critical for battery performance and safety.
- Exceptional Speed: With <1 second welding time, this spot welding machine maximizes your production throughput.
- Proven Reliability: Ultrasonic welding is widely adopted in battery production, electronics, appliances, and automotive manufacturing due to its exceptional reliability.
- Precision CPU Control: The CPU‑controlled system ensures consistent, repeatable results across thousands of welds.
- Versatile Capability: Welds multilayer copper and aluminum up to 0.3mm thickness – ideal for pouch cell tab connections and other battery assembly applications.
- Compact Design: The compact welding head (420×180×290mm) and main case (480×365×202mm) fit easily into any laboratory or production line.
- Economical Operation: Ultrasonic welding requires no consumables – no solder, flux, or filler materials – significantly reducing ongoing costs.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Fast Delivery: With 7-10 working days delivery and 50 sets per month supply capacity, we ensure rapid availability.
Complete Battery Solutions from Gelon
The GN-1000 Spot Welding Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: Graphite (MCMB), natural graphite, LTO
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Spot welding machine
- Sealing machine → Glove boxes → Battery testers → And more…
3. Turn-Key Project Solutions
Based on extensive battery production experience, we offer turn‑key solutions for:
- Lithium battery laboratories
- Mobile battery pilot lines
- EV battery production lines
Frequently Asked Questions (FAQ)
Q: What is the welding capability of this spot welding machine?
A: It welds multilayer copper and aluminum materials below 0.3mm thickness, making it ideal for battery tab connections.
Q: What is the welding time?
A: Welding time is <1 second per joint, enabling high‑throughput production.
Q: What frequency does it operate at?
A: The machine operates at 5KHz ±10% , optimized for battery tab welding applications.
Q: What power supply is required?
A: It requires 220V ±10% input voltage with 1000VA max output power.
Q: What are the air supply requirements?
A: Air supply pressure should be 0.4 – 0.6 MPa with humidity less than 48% and temperature not exceeding 45°C.
Q: How is the machine controlled?
A: It uses a CPU control system for precise, repeatable welds.
Q: What is the working stroke?
A: The working stroke is 15mm.
Q: What are the dimensions of the machine?
A: Welding head: 420mm × 180mm × 290mm (L×W×H). Main case: 480mm × 365mm × 202mm.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 7-10 working days after order confirmation.
Q: Do you supply other battery production equipment?
A: Yes! Gelon offers a complete range of lithium battery production equipment, materials, and turn‑key solutions.
Shipping and Packaging Information
- Packaging: Standard wooden box for export ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline – By Sea/Air/Express/Land
About Us
FAQs
Please send us your purchase order by email or call us sales , then we can make the proforma invoice under your request .We need to know the following information for your order before sending your PI
1) Product information–quantity ,specification(size,technological if needed and packing requirements ect.)
2) Delivery time required.
3) Shipping information–Company name, detail address, phone number, destination sea port .
4) Forwarder’s contact details if there’s any in China
It takes 1-5 days for sample order or part of inventoryequipment (depending on the requirements of the order)10-30 days for mass production orders(depending on order requirements, etc.)
Please tell us :
What's your application and your special requestof the products ?
Better to let us know what's your expect performance ?
We accept EXW, FOB, CIF,DAP etc. You can choose the one whichis the most convenient or cost effective for you.
There is a English manual for each equipment that will show youhow to use the machine If there is still any questions,Please feel free to contact us by online service,such as e-mail/skype/phone/whatsapp/wechat at any time.
- The guarantee period : One year
LiBatteryEquip is a professional supplier specializing in complete Battery Laboratory Equipment,Lithium Battery Production Line, and Battery Testing Equipment. With over 20 years of experience in lithium battery material production, and battery equipment manufacturing, we provide customized lithium battery laboratory and pilot production line solutions for various research institutions and enterprises to meet their diverse needs. Our technical and management team possesses more than 20 years of expertise in the battery-related industry, consistently committed to delivering superior products and comprehensive services to our clients.
