Three Layers Vacuum Oven for Lithium Battery Drying
PRODUCT PARAMETERS
Description
Three Layers Vacuum Oven for Lithium Battery Drying | GN-ZD3 | CE Certified | Gelon
Product Overview
The GN-ZD3 Three Layers Vacuum Oven is a professional-grade drying system specifically engineered for lithium battery production processes. We designed this equipment to meet the exacting requirements of the battery industry, including precise temperature control, deep vacuum capability, and optimal chamber dimensions for battery component drying.
This oven features three independently controlled chambers, each with its own temperature control system. This design eliminates interference between layers and allows you to run different drying processes simultaneously. Furthermore, we constructed the working chambers from SUS304 stainless steel for durability and contamination-free operation.
With a vacuum level of <133Pa, temperature range from 15-200°C, and heating power of 4.5KW per chamber, the GN-ZD3 delivers the performance required for drying electrodes, separators, and assembled cells. Whether you work with cylinder, pouch, prismatic, or coin cells, this versatile oven accommodates your drying needs.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-ZD3 |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Wooden box package |
| Delivery Time | 2 months |
| Payment Terms | L/C, T/T, D/A, D/P, Western Union, MoneyGram |
| Supply Ability | 30 sets per month |
| Warranty | 1 Year |
Key Design Features
1. Three Independently Controlled Chambers
We equipped this oven with three separate chambers, each with its own heating system and temperature controller. This design offers several advantages:
- You can run different drying processes simultaneously
- Temperature settings in one chamber do not affect others
- Independent operation maximizes productivity
- Each chamber maintains precise temperature control without interference
2. Lithium Battery-Specific Design
We engineered this oven specifically for the lithium battery industry. Every aspect – from temperature range and vacuum capability to chamber dimensions and shelf configuration – we optimized for battery component drying.
3. High-Quality Construction
- Working chamber material: SUS304 stainless steel, 3.0mm thickness
- Insulation: High-quality aluminum silicate fiber, 90mm thickness
- Heating elements: Niloy alloy wire for reliable, consistent heating
- Sealing: Temperature-resistant silicone rubber integral sealing strips
4. Precise Temperature Control
Each chamber features a PID regulator for accurate temperature management. The working temperature range spans 15-200°C, covering all typical battery drying requirements.
5. Deep Vacuum Capability
The system achieves vacuum levels <133Pa with gas leakage ≤1.0kPa/h. This deep vacuum ensures thorough moisture removal from battery components – critical for battery performance and safety.
6. Efficient Heating Design
We use an external heating method that provides uniform heat distribution throughout each chamber. The Niloy alloy wire heating elements deliver reliable, consistent performance.
7. User-Friendly Operation
The oven features full automatic operation with digital controls. The timing range of 0-9999 minutes allows you to set precise drying cycles.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Overall Dimensions (H×W×D) | About 1840 × 1450 × 800 mm | / |
| Chamber Liner Size (each) | 300mm (H) × 800mm (W) × 600mm (D) | Three chambers total |
| Working Chamber Material | SUS304 stainless steel | 3.0mm thickness |
| Insulation Material | Aluminum silicate fiber | 90mm thickness |
| Sealing Method | Tight type | Temperature-resistant silicone rubber |
| Door Opening | Single door per chamber (no window) | Aluminum plate with auxiliary heating, over-voltage protection |
| Shelf Configuration | 2 layers per chamber | Stainless steel mesh |
| Heating Device | Niloy alloy wire | / |
| Heating Method | External heating | / |
| Power Supply | Three-phase 380V | / |
| Heating Power | 4.5 KW × 3 chambers | Total 13.5 KW |
| Working Temperature | 15 – 200°C | / |
| Temperature Control | PID regulator | Per chamber |
| Vacuum Level | <133 Pa | / |
| Gas Leakage | ≤1.0 kPa/h | / |
| Timing Range | 0 – 9999 min | / |
| Battery Types Compatible | Cylinder, Pouch, Prismatic, Coin Cell | / |
| Equipment Type | Full Automatic | / |
| Certification | CE | / |
How the Drying Process Works
Step 1: Loading Materials
First, you load your battery components into each chamber. The stainless steel mesh shelves (2 per chamber) provide ample space for electrodes, separators, or assembled cells.
Step 2: Setting Parameters
Next, you set the desired temperature, vacuum level, and drying time for each chamber independently using the PID controllers. The timing range of 0-9999 minutes accommodates both quick drying and extended baking cycles.
Step 3: Applying Vacuum
The system then evacuates air from each chamber, achieving vacuum levels <133Pa. The tight silicone rubber seals and low gas leakage rate (≤1.0kPa/h) maintain vacuum throughout the drying cycle.
Step 4: Heating
Niloy alloy wire heating elements warm the chambers using an external heating method. The 90mm aluminum silicate fiber insulation prevents heat loss, improving energy efficiency and temperature uniformity.
Step 5: Independent Operation
Because each chamber operates independently, you can:
- Run different temperatures in different chambers
- Load and unload chambers without affecting others
- Process different materials simultaneously
- Maximize productivity and flexibility
Step 6: Completion
When the set time elapses, the oven automatically completes the cycle. You then remove your dried materials, which are now ready for subsequent production steps.
Applications
- Electrode Drying: Removing moisture from coated cathode and anode electrodes
- Separator Drying: Drying battery separators before assembly
- Cell Drying: Post-assembly drying of cylinder, pouch, prismatic, and coin cells
- Materials Conditioning: Pre-processing battery materials to remove moisture
- Research & Development: Drying experimental battery components under controlled conditions
- Quality Control: Verifying drying processes and material moisture content
Why Choose Gelon GN-ZD3 Vacuum Oven
- Lithium Battery Specialization: We designed this oven specifically for the lithium battery industry. The temperature range, vacuum capability, chamber dimensions, and construction all meet battery production requirements.
- Three Independent Chambers: Unlike single-chamber ovens, this unit features three separately controlled chambers. This design eliminates interference, maximizes productivity, and gives you flexibility to run different processes simultaneously.
- High-Quality Construction: We built the working chambers from SUS304 stainless steel (3.0mm thickness) for durability and contamination-free operation. The 90mm aluminum silicate fiber insulation ensures energy efficiency and temperature stability.
- Precise Control: Each chamber features PID temperature control with a range of 15-200°C. The <133Pa vacuum capability ensures thorough moisture removal – critical for battery performance and safety.
- Reliable Sealing: The temperature-resistant silicone rubber seals and low gas leakage rate (≤1.0kPa/h) maintain vacuum integrity throughout the drying cycle.
- Versatile Compatibility: This oven accommodates all major battery formats – cylinder, pouch, prismatic, and coin cells.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Fast Production Capacity: With 30 sets per month supply ability, we ensure reliable availability.
- Comprehensive Support: Every machine comes with our commitment to quality and technical support.
Complete Battery Solutions from Gelon
The GN-ZD3 Three Layers Vacuum Oven is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: LTO, MCMB, natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
- Other Accessories: Binders, conductive additives, and more
2. Full Set of Lithium Battery Equipment
Complete laboratory and production equipment including:
- Mixing machines → Coating machines → Rolling presses → Slitting machines
- Stacking machines → Winding machines → Vacuum ovens → Sealing machines
- Glove boxes → And more…
3. Turn-Key Project Solutions
Based on our extensive battery production experience, we can design and offer turn-key solutions for customers, including:
- Laboratory design and setup
- Pilot line configuration
- Full production line planning
- Operator training
Frequently Asked Questions (FAQ)
Q: How many chambers does this oven have?
A: The GN-ZD3 features three independently controlled chambers. Each chamber has its own heating system, temperature controller, and door.
Q: Can I run different temperatures in each chamber?
A: Yes. Because we designed each chamber with independent temperature control, you can run different processes simultaneously without interference.
Q: What materials are the chambers made from?
A: We constructed the working chambers from SUS304 stainless steel with 3.0mm thickness for durability and contamination-free operation.
Q: What vacuum level can this oven achieve?
A: The system achieves vacuum levels <133 Pa with gas leakage ≤1.0 kPa/h.
Q: What is the temperature range?
A: The working temperature range is 15-200°C, controlled by PID regulators in each chamber.
Q: What power supply is required?
A: The oven requires three-phase 380V power supply. Total heating power is 4.5KW × 3 chambers (13.5KW total).
Q: What are the chamber dimensions?
A: Each chamber measures 300mm (H) × 800mm (W) × 600mm (D) . Overall oven dimensions are approximately 1840mm (H) × 1450mm (W) × 800mm (D) .
Q: How many shelves per chamber?
A: Each chamber contains 2 layers of stainless steel mesh shelves.
Q: What battery types can this oven handle?
A: This oven accommodates cylinder, pouch, prismatic, and coin cells, as well as electrodes and separators.
Q: Does it have automatic timing?
A: Yes. The timing range is 0-9999 minutes for precise cycle control.
Q: Is the oven CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 2 months after order confirmation.
Q: Do you supply other battery drying equipment?
A: Yes! Gelon offers a complete range of battery production equipment. Please contact us for your specific requirements.
Shipping and Packaging Information
- Packaging: Wooden box package for safe international shipping
- Shipping Methods: We offer various shipping options based on your location and requirements
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