Lab Automatic Film Applicator Coating Machine
PRODUCT PARAMETERS
Description
Lab Automatic Film Applicator Coating Machine for Lithium Battery Electrodes | GN-VC-10 | CE Certified
Product Overview
The GN-VC-10 Lab Automatic Film Applicator Coating Machine is a precision-engineered benchtop system designed specifically for small-scale electrode coating in battery research laboratories. We created this equipment to produce consistent, high-quality films with exceptional thickness control – making it the ideal solution for developing cathode and anode coatings for lithium-ion batteries.
This versatile applicator features an integrated vacuum chuck that holds substrate sheets firmly in place during coating. This proves particularly valuable when working with thin foils or producing thin coatings. Furthermore, the system includes a heated drying cover with digital temperature control, allowing you to dry films immediately after coating at temperatures up to 200°C with ±1°C accuracy.
With adjustable coating width, variable speed control, and precision thickness adjustment down to 0.01mm, the GN-VC-10 delivers the flexibility and precision that battery researchers demand. Whether you are developing new electrode formulations, testing ceramic tape castings, or optimizing coating parameters, this CE-certified machine provides reliable, repeatable results.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-VC-10 |
| Certification | CE |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wooden carton |
| Delivery Time | 4-6 weeks |
| Payment Terms | L/C, D/A, D/P, T/T, Western Union, MoneyGram |
| Supply Ability | 100 pcs per month |
| Warranty | 1 Year |
Key Design Features
1. Precision Coating Control
We equipped this machine with an adjustable micrometer applicator (doctor blade) that achieves coating thickness precision down to 0.01mm. The scraper adjusts from 0.02 to 3mm, giving you complete control over wet film thickness.
2. Integrated Vacuum System
The built-in flat vacuum chuck holds substrate materials securely in place during coating. This feature is particularly valuable when working with thin foils or when producing very thin coatings where any movement would compromise quality. An oilless vacuum pump is included for immediate use.
3. Adjustable Coating Parameters
You can customize the coating process with:
- Coating speed: 0-100 mm/s, variable
- Coating length: 10-250 mm adjustable
- Coating width: 100-250 mm (standard 100mm, customizable)
4. Integrated Heating and Drying System
The heated drying cover with digital temperature controller allows you to dry coated films immediately. Key features include:
- Temperature range: Room temperature to 200°C
- Temperature accuracy: ±1°C
- PID digital control for precise temperature management
- Digital display timer for drying time setting
5. Compact Benchtop Design
With dimensions of 430mm(H) × 310mm(W) × 930mm(L) and weight of approximately 22kg, this machine occupies minimal bench space while delivering professional-grade coating results.
6. Versatile Application Range
Beyond lithium battery electrodes, this machine excels at ceramic tape castings and various thin film coating applications, making it a versatile addition to any materials research laboratory.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Machine Dimensions (H×W×L) | 430 × 310 × 930 mm | / |
| Machine Weight | Around 22 kg | / |
| Effective Coating Area | 140mm (W) × 250mm (L) | / |
| Coating Width | 100-250 mm | Standard 100mm, customizable |
| Max Coating Width | 300 mm | / |
| Coating Length | 250-1000 mm | Adjustable range |
| Coating Route | 250 mm | Standard stroke |
| Coating Speed | 0-100 mm/s | Variable adjustment |
| Scraper Adjustment Range | 0.02-3 mm | Precision: 0.01mm |
| Power | 1 kW total | 400W (including 300W heating) |
| Heating Power | 300W | / |
| Electric Supply | 110V | Alternative voltages available |
| Heating Method | Electric heating, heat conduction | / |
| Temperature Range | Room temperature ~ 200°C | / |
| Temperature Precision | ≤ ±1°C | / |
| Temperature Control | PID digital control | Digital display |
| Drying Timer | Digital display | Settable |
| Vacuum System | Included | Oilless vacuum pump |
| Vacuum Plate Size (L×W×H) | About 320 × 200 × 30 mm | Aluminum plate |
| Applicator Type | Adjustable micrometer applicator | Doctor blade method |
| Included Accessories | 150mm width adjustable applicator, oilless vacuum pump | Ready for immediate use |
How the Coating Process Works
Step 1: Substrate Preparation
First, you place your substrate material (aluminum foil, copper foil, or other film) onto the vacuum plate. The flat aluminum plate ensures a smooth, even surface for coating.
Step 2: Vacuum Activation
Next, you activate the included oilless vacuum pump. The vacuum chuck immediately holds the substrate firmly in place, preventing any movement during the coating process. This proves essential when working with thin foils or applying very thin coatings.
Step 3: Applicator Setup
You then adjust the micrometer applicator (doctor blade) to your desired coating thickness. The precision adjustment allows settings down to 0.01mm, ensuring exact control over wet film thickness.
Step 4: Coating Application
When you start the machine, the applicator moves across the substrate at your selected speed (0-100 mm/s). The doctor blade spreads the slurry evenly across the substrate, creating a uniform wet film.
Step 5: Drying
After coating, you immediately place the heated drying cover over the coated substrate. The digital temperature controller maintains your set temperature (up to 200°C) with ±1°C accuracy. The digital timer ensures consistent drying cycles.
Step 6: Finished Electrode
Once drying completes, you remove the coated electrode from the vacuum plate. It is now ready for further processing, such as calendaring, slitting, or cell assembly.
Applications
- Lithium Battery Electrode R&D: Coating cathode and anode slurries onto current collectors
- Ceramic Tape Casting: Producing thin ceramic films for solid-state batteries and other applications
- Materials Research: Testing new coating formulations and parameters
- University Laboratories: Teaching and research in battery materials
- Thin Film Development: Creating uniform thin films for various energy applications
- Process Optimization: Developing and refining coating parameters before scale-up
Why Choose Gelon GN-VC-10 Lab Coating Machine
- Laboratory-Optimized Design: We created this machine specifically for research environments. Its compact footprint, benchtop operation, and intuitive controls make it ideal for busy laboratories.
- Exceptional Coating Precision: With scraper adjustment down to 0.01mm and speed control from 0-100 mm/s, you achieve exactly the coating thickness and quality your research demands.
- Integrated Vacuum System: The built-in vacuum chuck with included pump ensures substrates remain perfectly flat and stationary during coating – a critical feature for thin foil work.
- Complete Drying Solution: The heated drying cover with PID control and ±1°C accuracy allows you to dry coatings immediately, eliminating the need for separate drying equipment.
- Versatile Format Capability: Adjustable coating width (100-250mm) and length (10-250mm) accommodate various sample sizes, from small test coupons to larger prototype electrodes.
- Ready to Use Out of the Box: We include a 150mm width adjustable micrometer applicator and oilless vacuum pump with every machine. You can start coating immediately upon delivery.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Fast Production Capacity: With 100 units per month supply ability, we ensure quick availability for your laboratory needs.
- Comprehensive Support: Every machine comes with our commitment to quality and technical support.
Complete Battery Solutions from Gelon
The GN-VC-10 Lab Automatic Film Applicator is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: LTO, MCMB, natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
- Other Accessories: Binders, conductive additives, and more
2. Full Set of Lithium Battery Equipment
Complete laboratory and production equipment including:
- Mixing machines → Coating machines → Rolling presses → Slitting machines
- Stacking machines → Winding machines → Sealing machines → Glove boxes
- And more…
3. Turn-Key Project Solutions
Based on our extensive battery production experience, we can design and offer turn-key solutions for customers, including:
- Laboratory design and setup
- Pilot line configuration
- Full production line planning
- Operator training
Frequently Asked Questions (FAQ)
Q: What is the maximum coating width?
A: The maximum coating width is 300mm, with standard adjustable range of 100-250mm. The standard configuration includes a 150mm width applicator.
Q: What coating thickness can I achieve?
A: The scraper adjusts from 0.02mm to 3mm with 0.01mm precision, allowing you to achieve a wide range of wet film thicknesses.
Q: Does the machine include a vacuum pump?
A: Yes. We include an oilless vacuum pump with every machine, ready for immediate use.
Q: What is the maximum drying temperature?
A: The heated drying cover reaches temperatures up to 200°C with ±1°C accuracy.
Q: What power supply does it require?
A: The standard configuration uses 110V power. We can customize voltage for your region upon request.
Q: How big is the machine?
A: Machine dimensions are 430mm (H) × 310mm (W) × 930mm (L) – compact enough for any laboratory benchtop.
Q: What substrates can I coat?
A: You can coat on various substrates including aluminum foil, copper foil, polymer films, and other sheet materials that fit on the vacuum plate.
Q: Can I adjust the coating speed?
A: Yes. Coating speed is variable from 0 to 100 mm/s.
Q: What is the coating length range?
A: The coating stroke adjusts within 10-250mm.
Q: Is the machine suitable for both cathode and anode coating?
A: Absolutely. The GN-VC-10 handles both cathode slurries (NMP-based) and anode slurries (water-based) with appropriate cleaning between uses.
Q: Does it include temperature control?
A: Yes. The system features PID digital temperature control with digital display and settable drying timer.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 4-6 weeks after order confirmation.
Q: Can you customize the coating width?
A: Yes. While the standard width is 100mm, we can customize to other specifications based on your requirements.
Shipping and Packaging Information
- Packaging: Wooden carton for safe transportation
- Shipping Methods: We offer various shipping options based on your location and requirements
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