Automatic Stacking Machines for Pouch Cell Electrode Assembly | GN-DP200A
PRODUCT PARAMETERS
Description
Automatic Stacking Machines for Pouch Cell Electrodes | Z-Folding | GN-DP200A | CE Certified
Product Overview
The GN-DP200A Automatic Stacking Machine is a precision-engineered system designed specifically for pouch cell electrode assembly. We developed this advanced stacking machine to perform high-speed, accurate Z-folding stacking of electrodes and separators, delivering consistent quality for lithium-ion battery production.
This sophisticated stacking machine utilizes a mechanical arm that moves left and right to pick up electrode pole pieces from two extreme positions. It alternately discharges the electrodes while simultaneously completing the Z-shaped folding of the diaphragm during the left-right movement. This reciprocating action realizes the complete assembly of the entire cell core with exceptional efficiency.
Furthermore, we integrated linear servo motion modules to achieve high-speed, smooth operation with precise positioning. The separator discharge adopts constant tension control, and a correction mechanism ensures uniform discharge throughout the process. The electrode pole pieces silo uses linear servo motion modules to easily convert between different pole piece sizes.
With electrode putting precision of ±0.2mm, separator putting precision of ±0.2mm, and productivity of 1.1-1.5 seconds per piece, this stacking machine delivers the performance required for professional pouch cell manufacturing.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-DP200A |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Standard export package |
| Delivery Time | 25 days |
| Payment Terms | L/C, T/T, Western Union |
| Supply Ability | 10 sets per month |
| Warranty | 1 Year |
Key Design Features
1. High-Speed Precision Linear Servo System
We equipped this stacking machine with linear servo motion modules that deliver:
- High-speed operation for maximum production throughput
- Smooth, vibration-free movement ensuring consistent stacking quality
- Exceptional positioning accuracy for precise electrode placement
2. Z-Folding Stacking Mechanism
The mechanical arm’s coordinated left-right movement simultaneously:
- Picks up electrodes from both sides
- Alternately discharges cathode and anode materials
- Completes Z-shaped folding of the separator
- Repeats the cycle to build complete cell stacks with precision
3. Advanced Electrode Handling
This stacking machine features sophisticated systems for perfect electrode handling:
Linear Servo Electrode Silo
- Converts easily between different pole piece sizes
- Accommodates various electrode dimensions
- Quick changeover for different production runs
Constant Tension Separator Control
- Maintains consistent tension throughout discharge
- Prevents separator wrinkling or stretching
- Ensures uniform Z-folding quality
4. Precision Alignment Systems
Electrode Putting Precision: ±0.2mm
- Ensures accurate positioning of every electrode
- Critical for cell quality and performance
- Consistent, repeatable results
Separator Putting Precision: ±0.2mm
- Guarantees accurate separator alignment
- Maintains proper electrode-separator registration
- Prevents internal short circuits
5. Correction Mechanism for Uniform Discharge
The integrated correction mechanism controls the uniformity of discharge during the process, ensuring:
- Neat, consistent electrode placement
- Reduced waste from misalignment
- Higher production yields
6. Comprehensive Technical Specifications
- Power: AC220V ±10% / 2.0KW
- Compressed Air: 0.5 – 0.7 MPa
- Vacuum: 90kPa to -60kPa
- Weight: 900kg
- Outside Dimensions: 2000×1800×1700mm (L×W×H)
- Productivity: 1.1 – 1.5 seconds per piece
7. Customizable for Your Requirements
The stacking machine can be customized according to customer requirements for:
- Different battery specifications
- Various electrode sizes
- Specific production needs
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Automatic Stacking Machine | / |
| Application | Pouch Cell Electrode Assembly | / |
| Power | AC220V ±10% / 2.0 KW | / |
| Compressed Air | 0.5 – 0.7 MPa | / |
| Vacuum | 90 kPa to -60 kPa | / |
| Weight | 900 kg | / |
| Outside Dimensions (L×W×H) | 2000 × 1800 × 1700 mm | / |
| Productivity | 1.1 – 1.5 seconds per piece | / |
| Electrode Putting Precision | ±0.2 mm | / |
| Separator Putting Precision | ±0.2 mm | / |
| Drive System | Linear servo motion modules | High-speed, smooth, accurate |
| Separator Control | Constant tension with correction mechanism | Uniform discharge |
| Electrode Silo | Linear servo module conversion | For different pole pieces |
| Customization | Available | According to customer requirements |
How This Stacking Machine Works
Step 1: Electrode Pickup
The mechanical arm moves left and right between two electrode silos. Linear servo motion modules ensure high-speed, smooth, and accurate movement. The electrode silo uses linear servo modules to present the correct pole pieces for pickup.
Step 2: Precision Alignment
The system maintains ±0.2mm electrode putting precision and ±0.2mm separator putting precision, ensuring accurate positioning of every electrode and proper electrode-separator registration.
Step 3: Z-Folding Stacking
As the mechanical arm moves, it alternately discharges electrodes while simultaneously completing the Z-shaped folding of the separator. The constant tension control and correction mechanism ensure uniform discharge throughout the process.
Step 4: Cell Buildup
The reciprocating action continues, building the cell layer by layer with consistent quality. The stacking machine achieves productivity of 1.1-1.5 seconds per piece.
Step 5: Completion
When stacking reaches the programmed number of layers, the completed cell core is ready for the next production stage.
Applications
- Pouch Cell Electrode Assembly: High-precision stacking for soft-pack lithium batteries
- Electric Vehicle Batteries: Consistent quality for automotive-grade pouch cells
- Energy Storage Systems: Reliable stacking for stationary storage applications
- Consumer Electronics: Precision cells for laptops, phones, and tablets
- Custom Battery Manufacturing: Flexible configuration for specialized requirements
Why Choose Gelon GN-DP200A Stacking Machines
- Proven Precision Engineering: With ±0.2mm electrode precision and ±0.2mm separator precision, these stacking machines deliver consistent, high-quality results – critical for battery performance and reliability.
- High-Speed Linear Servo Technology: The linear servo motion modules ensure smooth, accurate operation with productivity of 1.1-1.5 seconds per piece, maximizing your production throughput.
- Advanced Z-Folding Design: The mechanical arm’s coordinated movement simultaneously handles electrodes and separator, completing Z-folding efficiently and accurately.
- Constant Tension Control: The separator discharge maintains constant tension with a correction mechanism for uniform, consistent quality throughout production.
- Flexible Electrode Handling: The linear servo electrode silo easily converts between different pole piece sizes, accommodating various production requirements.
- Comprehensive Technical Specifications: With 2.0KW power, 0.5-0.7MPa compressed air, and robust 900kg construction, this stacking machine is built for reliable industrial performance.
- Customizable for Your Needs: We can customize the machine according to your specific battery specifications and production requirements.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
Complete Battery Solutions from Gelon
The GN-DP200A Stacking Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machines → Winding machine → Sealing machine
- Vacuum ovens → Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What is the precision of this stacking machine?
A: This stacking machine delivers ±0.2mm electrode putting precision and ±0.2mm separator putting precision, ensuring consistent, high-quality cell assembly.
Q: What is the productivity rate?
A: The machine achieves 1.1 to 1.5 seconds per piece, depending on cell configuration and requirements.
Q: What type of stacking does it use?
A: It uses Z-folding stacking with a mechanical arm that moves left and right, simultaneously handling electrodes and separator.
Q: What power supply is required?
A: The machine requires AC220V ±10% / 2.0KW power supply.
Q: What compressed air is needed?
A: Compressed air requirements are 0.5 to 0.7 MPa.
Q: What are the vacuum requirements?
A: The system operates with vacuum from 90kPa to -60kPa.
Q: What are the machine dimensions?
A: Outside dimensions are 2000mm × 1800mm × 1700mm (L×W×H) .
Q: How much does it weigh?
A: The machine weighs approximately 900kg.
Q: Can this stacking machine be customized for different battery sizes?
A: Yes. The stacking machine can be customized according to customer requirements for different battery specifications and electrode sizes.
Q: How does it handle different electrode sizes?
A: The electrode pole pieces silo uses linear servo motion modules to easily convert between different pole piece sizes.
Q: How is separator tension controlled?
A: The separator discharge adopts constant tension control with a correction mechanism to ensure uniform discharge throughout the process.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 25 days after order confirmation.
Shipping and Packaging Information
- Packaging: Standard export package ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
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