Manual Sealing Machine for Lithium Battery R&D | Vacuum Pre-Sealer | GN-HS200V
PRODUCT PARAMETERS
Description
Manual Sealing Machine for Lithium Batteries | Vacuum Pre-Sealer | GN-HS200V | CE/ISO Certified
The GN-HS200V Manual Sealing Machine is a precision-engineered compact system designed for vacuum pre-sealing of lithium batteries in research and development environments. We developed this versatile manual sealing machine to handle both pouch cells and cylinder cases, making it an essential tool for battery laboratories and pilot lines.
This advanced manual sealing machine features a copper sealing head that provides excellent heat transfer efficiency, significantly reducing electricity consumption while improving work efficiency. Compared to similar products, this design delivers superior energy savings without compromising seal quality. The pressure of the upper and lower heads can be easily adjusted via the pressure regulating valve to meet different process parameters.
Furthermore, this manual sealing machine offers exceptional functionality including:
- Automatic puncture function for gas release
- Waste liquid recovery device for clean operation
- Vacuum pumping and hot-pressing packaging for flexible packaging lithium batteries
- Compact hydraulic crimper for cylinder cases
The compact body design allows this manual sealing machine to be easily placed inside a glove box, preventing contamination of electrolyte materials during cell assembly. With simple operation and safety protection features, users can master the sealing procedure within 5 minutes.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-HS200V |
| Certification | CE, ISO |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wood |
| Delivery Time | 5-8 work days |
| Payment Terms | T/T, Western Union, MoneyGram |
| Supply Ability | 100 pcs per day |
| Warranty | 1 Year |
Key Design Features
1. High-Efficiency Copper Sealing Head
We equipped this manual sealing machine with a copper material sealing head that offers:
- Excellent heat transfer effect for uniform sealing
- Significant electricity savings compared to conventional materials
- Improved work efficiency through faster heat-up and recovery
- Energy-efficient operation that reduces operating costs
2. Dual Functionality: Pouch Cells & Cylinder Cases
This manual sealing machine serves two critical functions:
- Vacuum pre-sealing for pouch cells – Ideal for flexible packaging lithium batteries after liquid injection
- Hydraulic crimping for cylinder cases – Compact design for sealing all types of cylinder cases in battery R&D labs
3. Glove Box Compatible Design
The compact body design allows this manual sealing machine to be easily placed inside a glove box, offering:
- Contamination prevention for electrolyte materials during cell assembly
- Inert atmosphere operation for moisture-sensitive materials
- Flexible integration with your existing glove box setup
4. Automatic Puncture Function
- Integrated puncture mechanism for gas release from pouch cells
- Controlled operation for consistent results
- Prepares cells for final vacuum sealing
5. Waste Liquid Recovery Device
- Built-in recovery system for capturing waste electrolyte
- Maintains clean work environment
- Prevents contamination and improves safety
6. Precision Guidance System
The upper and lower sealing heads are:
- Driven by cylinders for consistent force
- Guided by two linear guide sleeves for accurate movement
- Flexible up and down operation with precise guidance
- Ensures product parallelism after sealing
7. Adjustable Sealing Pressure
The pressure regulating valve allows you to adjust the pressure of upper and lower heads independently, meeting the requirements of different process parameters.
8. Vacuum Pumping Capability
- Suitable for vacuum-pumping and hot-pressing packaging
- Removes air and gases before final sealing
- Improves battery performance and safety
9. User-Friendly Operation
- Simple operation with intuitive controls
- Safety protection features for operator safety
- Users can master the sealing procedure within 5 minutes
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Manual Sealing Machine | |
| Application | Pouch cells and cylinder cases | Lithium battery R&D |
| Sealing Head Material | Copper | Excellent heat transfer |
| Head Drive | Cylinder-driven | Guided by linear guide sleeves |
| Guidance System | Two linear guide sleeves | Ensures parallelism |
| Pressure Adjustment | Pressure regulating valve | Upper and lower heads independently |
| Puncture Function | Automatic | For gas release |
| Waste Recovery | Liquid recovery device | For waste electrolyte |
| Vacuum Pumping | Yes | For pre-sealing |
| Glove Box Compatibility | Yes | Compact design fits inside |
| Operation Learning Time | Within 5 minutes | Simple, intuitive controls |
| Safety Features | Yes | Operator protection |
| Certification | CE, ISO |
How This Manual Sealing Machine Works
Step 1: Cell Preparation
After liquid injection, you place the pouch cell into the manual sealing machine. For cylinder cases, the cell is positioned in the compact hydraulic crimper section.
Step 2: Parameter Adjustment
You adjust the sealing pressure using the pressure regulating valve to meet your specific process requirements. The copper head reaches operating temperature quickly and efficiently.
Step 3: Puncture (For Pouch Cells)
The automatic puncture function activates to release gases from the pouch cell. Any waste electrolyte is captured by the liquid recovery device, maintaining a clean work environment.
Step 4: Vacuum Sealing
The machine performs vacuum pumping to remove air and gases, followed by hot-pressing packaging with the copper sealing head. The linear guide sleeves ensure precise, parallel sealing.
Step 5: Completion
After sealing, the heads retract. You remove the finished cell, which now has a vacuum-tight seal ready for the next production stage.
Applications
- Pouch Cell Pre-Sealing: Vacuum sealing after electrolyte injection
- Cylinder Case Crimping: Sealing all types of cylinder cases in R&D labs
- Lithium Battery R&D: Developing and testing new cell designs
- University Research: Studying sealing parameters and cell performance
- Glove Box Integration: Moisture-sensitive battery assembly
- Small-Batch Production: Pilot-scale manufacturing of prototype cells
Why Choose Gelon GN-HS200V Manual Sealing Machine
- Energy-Efficient Copper Head: Unlike conventional steel heads, the copper sealing head provides superior heat transfer, saving electricity and improving work efficiency. This design delivers significant energy savings compared to similar products.
- Dual Functionality: This single manual sealing machine handles both pouch cell vacuum pre-sealing and cylinder case crimping – two essential R&D functions in one compact unit.
- Glove Box Compatible: The compact body design fits easily inside standard glove boxes, preventing contamination of electrolyte materials during critical sealing operations.
- Automatic Puncture with Waste Recovery: The integrated puncture function and liquid recovery device streamline the sealing process while maintaining a clean, safe work environment.
- Precision Guidance System: The linear guide sleeves ensure accurate, parallel sealing every time, critical for consistent battery quality.
- User-Friendly Operation: With simple controls and safety protection features, users can master the sealing procedure within 5 minutes.
- Adjustable Parameters: The pressure regulating valve allows independent adjustment of upper and lower head pressure to meet different process requirements.
- CE/ISO Certified: We certified this equipment to meet stringent international safety and quality standards.
- Fast Delivery: With 5-8 work days delivery and 100 units per day supply capacity, we ensure rapid availability.
Complete Battery Solutions from Gelon
The GN-HS200V Manual Sealing Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Manual sealing machine
- Vacuum ovens → Glove boxes → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: We can design your battery lab according to your requirements
- Production Line Design: Complete production line layout and configuration
- Process Support: Technical guidance for battery manufacturing
Frequently Asked Questions (FAQ)
Q: What types of batteries can this manual sealing machine handle?
A: This versatile machine handles both pouch cells (for vacuum pre-sealing) and cylinder cases (for hydraulic crimping), making it ideal for diverse R&D applications.
Q: What is the sealing head made of?
A: The sealing head is made from copper, which provides excellent heat transfer efficiency and energy savings compared to conventional materials.
Q: Can this machine be used inside a glove box?
A: Yes. The compact body design allows this manual sealing machine to be easily placed inside a glove box, preventing contamination of electrolyte materials during cell assembly.
Q: Does it include puncture functionality?
A: Yes. The machine features an automatic puncture function for gas release from pouch cells.
Q: How is waste electrolyte handled?
A: The machine includes a waste liquid recovery device that captures waste electrolyte, maintaining a clean work environment and improving safety.
Q: How is sealing pressure adjusted?
A: The pressure regulating valve allows independent adjustment of upper and lower head pressure to meet different process parameters.
Q: How precise is the sealing guidance?
A: The upper and lower heads are guided by two linear guide sleeves, ensuring flexible, accurate movement and proper product parallelism after sealing.
Q: How long does it take to learn to use this machine?
A: With simple operation and safety protection features, users can master the sealing procedure within 5 minutes.
Q: What is the delivery time?
A: Standard delivery is 5-8 work days after order confirmation.
Q: Is the machine CE and ISO certified?
A: Yes, this equipment is CE and ISO certified, meeting stringent international safety and quality standards.
Q: What is the supply ability?
A: We can supply up to 100 units per day, ensuring rapid availability for your orders.
Q: Do you offer other battery assembly equipment?
A: Yes! Gelon offers a complete range of lithium battery production equipment and materials.
Shipping and Packaging Information
- Packaging: Wood packaging ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
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