Die Cutting Machine for Pouch Cell Electrodes | Semi-Auto Electrode Cutter | GN-S250P
PRODUCT PARAMETERS
Description
Die Cutting Machine for Pouch Cell Electrodes | Semi-Auto Electrode Cutter | GN-S250P | CE Certified
Product Overview
The GN-S250P Die Cutting Machine is a precision-engineered semi-automatic electrode cutter designed specifically for pouch cell assembly. We developed this advanced die cutting machine to meet the demanding requirements of lithium battery research and production, where precision, safety, and efficiency are essential for consistent cell quality.
This high-quality die cutting machine features a precision up-and-down guiding structure that is both compact and highly efficient. The precise fine-tuning mechanism ensures fast operation and accurate positioning, while the constant and adjustable pressure system protects the cutting die and extends its lifespan.
Furthermore, this electrode cutter offers comprehensive safety features:
- Perfect safety protection performance with surrounding guards
- Independent electrical control – power will not fall into the control box
- Safety fixing accessories for safe adjustment during setup
- Protective functions that block people and other materials from entering
With maximum forming size of 200×200mm, feeding material width of 200mm, and die cutting burr height ≤0.02mm, this die cutting machine delivers the precision required for professional pouch cell manufacturing.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-S250P |
| Certification | CE |
| Price | USD 5,050 per set |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Standard wooden box for export |
| Delivery Time | 5-10 working days |
| Payment Terms | L/C, T/T, Western Union |
| Supply Ability | 100 sets per month |
| Warranty | 1 Year |
Key Design Features
1. Precision Guiding Structure
We equipped this die cutting machine with an up-and-down precision guiding structure that delivers:
- Compact design – saves valuable bench space
- High efficiency – fast, consistent cutting cycles
- Accurate positioning – ensures precise electrode dimensions
2. Precise Fine-Tuning and Fast Positioning
- Precise fine-tuning mechanism for optimal cut quality
- Fast speed with accurate positioning
- Repeatable results for consistent electrode production
3. Constant and Adjustable Pressure
- Constant pressure maintains consistent cutting force
- Adjustable pressure optimizes for different materials
- Limited function protects the cutting die from damage
- Extends die life and reduces operating costs
4. Comprehensive Safety Protection
This die cutting machine prioritizes operator safety:
- Protective functions around the machine block people and other materials from entering
- Independent electrical control – power will not fall into the electrical control box
- Safety fixing accessories for safe adjustment during machine setup
- Perfect safety protection performance throughout operation
5. Robust Construction
- Frame made of square materials with beautiful appearance
- Sheet metal with three-dimensional geometric design – simple and aesthetically pleasing
- Durable construction for long-term reliability
6. Flexible Operation Modes
- Semi-automatic operation for efficient production runs
- Manual function for debugging and setup
- Easy switching between modes
7. High-Quality Laser Die
- Die type: Laser die for precise, clean cuts
- Die cutting burr height: ≤0.02mm – cannot prick separator
- Ensures electrode edge quality for safe cell assembly
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Pouch Cell Assembly Equipment Electrode Cutter | |
| Model | GN-S250P | |
| Maximum Forming Size | ≤200 × 200 mm | |
| Feeding Material Width | 200 mm | |
| Applicable Material Thickness | 100 – 180 μm | |
| Working Method | Manual feeding, pneumatic mode | |
| Compressed Gas Source | 0.7 MPa, 50 L/min | Utilization factor 20% |
| Template Pressure Flatness | ≤0.05 mm | Ensures uniform pressure distribution |
| Dimensions (L×W×H) | ≥470 × 450 × 780 mm | |
| Die Cutting Burr Height | ≤0.02 mm | Cannot prick separator |
| Die Type | Laser die | Precision cutting |
| Certification | CE |
How This Die Cutting Machine Works
Step 1: Material Loading
First, you manually feed the electrode material (coated aluminum or copper foil) into the die cutting machine. The feeding width is 200mm, and the material thickness should be between 100-180μm.
Step 2: Parameter Adjustment
You set the desired cutting pressure using the pneumatic controls. The constant and adjustable pressure system ensures optimal cutting force for your specific material, protecting the laser die from damage.
Step 3: Cutting Cycle
When activated, the precision up-and-down guiding structure drives the laser die downward with controlled, accurate motion. The template pressure flatness ≤0.05mm ensures uniform pressure distribution across the entire cutting area.
Step 4: Clean Cut
The laser die cuts through the electrode material cleanly, producing electrodes with burr height ≤0.02mm – safe for separator contact and cell assembly.
Step 5: Material Removal
You remove the cut electrodes and proceed to the next production step. The machine’s safety protection features ensure safe operation throughout.
Applications
- Pouch Cell Electrode Cutting: Precision cutting of cathode and anode sheets
- Lithium Battery R&D: Preparing electrodes for prototype and test cells
- Small-Batch Production: Manufacturing electrodes for limited production runs
- University Research: Studying electrode properties and battery performance
- Custom Cell Development: Creating specialized electrode shapes and sizes
Why Choose Gelon GN-S250P Die Cutting Machine
- Exceptional Cutting Precision: With die cutting burr height ≤0.02mm and template pressure flatness ≤0.05mm, this die cutting machine produces electrodes that meet the strict quality requirements of lithium battery manufacturing.
- Superior Safety Features: Unlike standard cutters, this machine features surrounding protective functions, independent electrical control, and safety fixing accessories – ensuring operator safety during both operation and setup.
- Flexible Operation Modes: The dual-mode design allows you to switch between semi-automatic operation for production runs and manual mode for debugging and setup.
- Long Die Life: The constant and adjustable pressure system with limited function protects the laser die, extending its operational life and reducing replacement costs.
- Precision Guiding Structure: The up-and-down precision guiding structure ensures accurate, repeatable cuts with fast cycle times.
- Compact and Aesthetic Design: The square frame and three-dimensional geometric sheet metal design provide a beautiful appearance while maintaining robust construction.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Fast Delivery: With 5-10 working days delivery and 100 sets per month supply capacity, we ensure rapid availability.
Complete Battery Solutions from Gelon
The GN-S250P Die Cutting Machine is part of Gelon’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: LTO, MCMB, natural graphite
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
- Other Accessories: SBR, CMC, NMP, PVDF, Super-P Li, Al & Ni tabs, battery pack tags
2. Full Set of Lithium Battery Production Equipment
Complete production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Slitting machine → Stacking machine → Winding machine → Sealing machine
- Die cutting machine → Glove boxes → Battery testers → And more…
3. Turn-Key Project Solutions
Based on our extensive battery production experience, we offer one-stop turn-key solutions for:
- Lithium battery laboratories
- Mobile battery pilot lines
- EV battery production lines
4. Global Success Stories
Gelon has successfully supplied automatic equipment for many well-known battery manufacturers, including TESLA, LG, SONY, ATL , and successfully offered turn-key projects in Bolivia, Argentina, United Kingdom, Russia, Turkey, Thailand, Indonesia, India, South Africa , and more.
Frequently Asked Questions (FAQ)
Q: What is the maximum cutting size of this die cutting machine?
A: The maximum forming size is ≤200mm × 200mm.
Q: What material thickness can it cut?
A: It handles material thickness from 100μm to 180μm.
Q: What is the cutting burr height?
A: Die cutting burr height is ≤0.02mm – safe for separator contact (cannot prick separator).
Q: What type of die does it use?
A: It uses a laser die for precision, clean cuts.
Q: What is the template pressure flatness?
A: Template pressure flatness is ≤0.05mm, ensuring uniform pressure distribution across the cutting area.
Q: How is the machine operated?
A: It features manual feeding with pneumatic mode. The machine can operate in semi-automatic mode for production or manual mode for debugging.
Q: What compressed gas is required?
A: Compressed gas source should be 0.7 MPa with 50 L/min flow (utilization factor 20%).
Q: What safety features does it include?
A: The machine features:
- Protective functions around the machine to block people and other materials
- Independent electrical control – power will not fall into the control box
- Safety fixing accessories for safe adjustment
- Perfect safety protection performance
Q: What are the dimensions?
A: Dimensions are ≥470mm × 450mm × 780mm (L×W×H).
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the delivery time?
A: Standard delivery is 5-10 working days after order confirmation.
Q: Do you offer other battery production equipment?
A: Yes! Gelon offers a complete range of lithium battery production equipment, materials, and turn-key solutions.
Shipping and Packaging Information
- Packaging: Standard wooden box for export ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline – By Sea/Air/Express/Land
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