Battery Production Line | Mixer, Coater & Roller Press for Pouch Cell Packing | Complete Lithium Ion Battery Assembly
PRODUCT PARAMETERS
Description
Battery Production Line | Mixer, Coater, Roller Press for Pouch Cell Packing | CE Certified | Gelon
Product Overview
The Battery Production Line (Mixer, Coater, Roller Press, Pouch Cell Packing Line) is a complete, turn‑key manufacturing solution specifically designed for high‑quality pouch cell production. We engineered this advanced battery production line to meet the demanding requirements of modern lithium battery manufacturing, where precision, efficiency, and consistency are essential for producing reliable cells for consumer electronics, electric vehicles, and energy storage systems.
This comprehensive battery production line integrates all critical processes from electrode preparation to final cell testing. The line includes essential equipment such as the mixer, coater, roller press, manual cutter, punching machine, stacking machine, top/side sealing machine, ultrasonic welder, injection system, and tester – all arranged in a logical workflow for optimal efficiency.
Furthermore, this battery production line offers:
- Complete turn‑key solution – equipment, materials, and technology support
- Flexible voltage options – 380V, 220V, or 110V
- 18+ years of export experience in lithium battery materials and equipment
- Full set of battery materials available as part of the package
With a supply ability of 1 set per month and delivery time of 45‑60 working days, we provide a comprehensive solution for establishing your pouch cell manufacturing capability.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | Gelon |
| Model Number | GN-Pouch Cell |
| Certification | CE |
| Minimum Order Quantity | 1 set |
| Packaging Details | Standard wooden box for export |
| Delivery Time | 45‑60 working days |
| Payment Terms | L/C, T/T, Western Union, D/P |
| Supply Ability | 1 set per month |
| Weight | 2 tons (approx.) |
| Warranty | 1 Year |
Key Equipment Included in the Battery Production Line
This battery production line includes the following essential equipment, with the mixer, coater, and roller press as key machines:
| Step | Equipment | Function |
|---|---|---|
| 1 | Vacuum Oven | Drying raw materials before mixing |
| 2 | Mixing Machine | Planetary vacuum mixer for slurry preparation |
| 3 | Coating Machine | Slot die or doctor blade coater for electrode coating |
| 4 | Manual Cutter | Precision cutting of electrode sheets |
| 5 | Roller Press Machine | Calendaring for electrode density optimization |
| 6 | Punching Machine | Die cutting for precise electrode dimensions |
| 7 | Stacking Machine | Z‑folding automatic stacker for pouch cell assembly |
| 8 | Top & Side Sealing Machine | Heat sealing of pouch cell edges |
| 9 | Ultrasonic Welding Machine | Tab welding to current collectors |
| 10 | Injection System | Electrolyte filling |
| 11 | Test Equipment | Battery performance and safety testing |
Production Line Workflow
The battery production line follows a logical sequence of operations:
- Material Drying – Raw materials are dried in the vacuum oven to remove moisture.
- Slurry Mixing – The mixing machine creates a homogeneous slurry from active materials, binders, and solvents.
- Electrode Coating – The coating machine applies the slurry onto aluminum (cathode) or copper (anode) foil.
- Electrode Cutting – The manual cutter and punching machine cut the coated foil into precise electrode dimensions.
- Electrode Calendaring – The roller press compresses the electrodes to the target density and thickness.
- Cell Stacking – The stacking machine performs Z‑folding assembly of electrodes and separator.
- Tab Welding – The ultrasonic welder attaches tabs to the current collectors.
- Pouch Sealing – The top and side sealing machine creates the pouch enclosure.
- Electrolyte Injection – The injection system fills the cell with electrolyte.
- Final Testing – Test equipment verifies cell performance and safety.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Production Name | Lithium Battery Pouch Cell Production Line | |
| Key Machines | Mixer, Coater, Roller Press | |
| Working Temperature | 20 – 30°C | |
| Relative Humidity | ≤30% | |
| Power Supply | AC 380V ±20V (50Hz) | Also available: 220V, 110V |
| Dry Compressed Air | 0.5 – 0.7 MPa | |
| Weight | 2 tons (approx.) | |
| Certification | CE |
Why Choose Gelon Battery Production Line
1. Complete Turn‑Key Solution
We provide everything you need to start producing pouch cells:
- Full set of equipment – from mixer to tester
- Full set of materials – cathodes, anodes, electrolytes, separators, tabs
- Technology support – process guidance and training
2. 18+ Years of Export Experience
Gelon Group has over 18 years of experience exporting lithium battery materials and equipment worldwide. We have successfully delivered turn‑key projects across the globe.
3. Proven Expertise
Our technology team has more than 10 years of working experience in lithium battery manufacturing. We understand the intricacies of pouch cell production and can help you optimize your process.
4. Flexible Voltage Options
The production line can be configured for 380V, 220V, or 110V power supply to match your local electrical standards.
5. Comprehensive Support
- Laboratory design according to your requirements
- Pilot line configuration for small‑scale production
- Mass production line setup for high‑volume manufacturing
- Operator training and ongoing technical support
6. CE Certified
All equipment meets international safety and quality standards with CE certification.
7. Global Reach
Gelon has successfully helped customers establish lithium battery labs, pilot lines, and mass production lines for cylinder, pouch, and prismatic batteries worldwide.
Complete Battery Solutions from Gelon
Gelon Group consists of several brother companies that produce lithium battery materials, equipment, and finished batteries (pouch cells, 18650 cells, etc.). Based on our energy and credit, the Gelon brand is known by most customers worldwide.
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: Graphite (MCMB), natural graphite, LTO
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Battery Tabs: Aluminum, nickel, nickel‑plated copper
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete line including:
- Vacuum oven → Mixing machine → Coating machine → Manual cutter
- Roller press → Punching machine → Stacking machine → Sealing machine
- Ultrasonic welder → Injection system → Test equipment
3. Turn‑Key Project Services
- Laboratory Design – custom lab setup for R&D
- Pilot Line Configuration – small‑scale production for testing
- Mass Production Line – high‑volume manufacturing for commercial production
- Technology Support – process optimization and training
Our Mission
Gelon’s aim is to expand Chinese battery technology to all over the world, and let the world develop lithium batteries together for a healthier life. We can help customers establish lithium battery labs, pilot lines, and mass production lines for cylinder, pouch, and prismatic batteries, offering all materials and technology support for the production line.
Frequently Asked Questions (FAQ)
Q: What types of batteries can this production line produce?
A: This line is specifically designed for pouch cells for mobile phones, consumer electronics, electric vehicles, and energy storage applications.
Q: What equipment is included in the line?
A: The line includes: vacuum oven, mixing machine, coating machine, manual cutter, roller press, punching machine, stacking machine, top/side sealing machine, ultrasonic welding machine, injection system, and test equipment.
Q: What are the environmental requirements?
A: Working temperature should be 20‑30°C with relative humidity ≤30%.
Q: What power supply is required?
A: Standard is AC 380V ±20V (50Hz) . 220V and 110V options are also available.
Q: What compressed air is needed?
A: Dry compressed air at 0.5‑0.7 MPa.
Q: Do you supply raw materials as well?
A: Yes. We supply a full set of lithium battery materials including cathodes, anodes, electrolytes, separators, and tabs.
Q: What is the delivery time?
A: Standard delivery is 45‑60 working days after order confirmation.
Q: Do you provide installation and training?
A: Yes. We provide technology support, installation guidance, and operator training as part of our turn‑key service.
Q: Is the equipment CE certified?
A: Yes, all equipment is CE certified.
Q: Can the line be customized for other cell formats?
A: Yes. We can configure production lines for cylinder, pouch, and prismatic batteries according to customer requirements.
Q: What is your experience in battery production?
A: Gelon Group has over 18 years of exporting experience and our technology team has more than 10 years of working experience in lithium battery manufacturing.
Shipping and Packaging Information
- Packaging: Standard wooden box for export ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
- Delivery Time: 45‑60 working days
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