Fully Automatic Pouch Cell Assembly Equipment for Lithium Ion Battery Production Lines
PRODUCT PARAMETERS
Description
Gelon provides fully automatic pouch cell assembly equipment with customized capacity and PLC core components for lithium-ion battery production lines. The system is designed for comprehensive pouch cell assembly, from bottom insulator placement and battery core detection to automatic case insertion, welding, grooving, coating, laser welding, final welding and boxing.
If you are building a new lithium-ion battery production line or upgrading an existing pouch cell assembly process, this turn-key solution can be configured according to your cell chemistry, capacity target and factory layout.
Product Overview
Gelon’s fully automatic pouch cell assembly equipment is a turn-key solution for lithium-ion pouch cell production. It integrates automatic assembly processes, PLC control and customized capacity to meet different production requirements.
The equipment is suitable for battery manufacturers, cell factories and production line integrators who need stable, automated and scalable pouch cell assembly operations.
Key advantages:
- Fully automatic pouch cell assembly process
- Customized capacity according to project requirements
- PLC core components for reliable control
- CE certified
- OEM and customized configuration available
- Turn-key solution including design, installation and operator training
- Global project experience
Key Process Capabilities
The fully automatic pouch cell assembly line covers the following key processes:
1. Automatic Placement of Bottom Insulator
Automatically places the bottom insulator into the pouch cell case to support safe and stable assembly.
2. Battery Core Detection and Verification
Detects and verifies the battery core before insertion to reduce assembly errors and improve consistency.
3. Automatic Insertion of Battery Core into Cases
Automatically inserts the battery core into the pouch case with high positioning accuracy.
4. Automatic Bottom Welding
Performs automatic bottom welding for reliable electrical connection and structural strength.
5. Automatic Placement of Top Surface Insulator
Automatically places the top surface insulator to improve insulation performance and assembly quality.
6. Automatic Grooving and Coating
Automatically completes grooving and coating processes for pouch cell assembly.
7. Automatic Laser Welding of Caps
Uses automatic laser welding for cap sealing, ensuring consistency and production efficiency.
8. Final Welding and Boxing Operations
Completes final welding and boxing operations for downstream production.
PLC Control and Core Components
The machine uses PLC as a core control component to support stable automation, process parameter management and equipment coordination.
Core components: PLC
Control mode: Fully automatic
Certification: CE
Warranty of core components: 1 year
The PLC control system helps battery manufacturers achieve repeatable production, easier operation and simplified maintenance. It is suitable for continuous pouch cell assembly in lithium-ion battery production lines.
Customized Capacity and Configuration
Capacity is customized according to your project requirements. Gelon can configure the fully automatic pouch cell assembly equipment based on:
- Target production capacity
- Pouch cell size and specification
- Battery chemistry
- Factory layout
- Automation level
- Upstream and downstream equipment
- Local certification and safety requirements
Capacity: Customized
MOQ: 1 set
Supply Ability: 10 sets per year
Delivery Time: 4–6 months
Packaging: Wooden Carton
For exact capacity, machine dimensions, power consumption and line layout, please contact our engineering team.
Material and Chemistry Compatibility
Gelon’s pouch cell assembly equipment is designed for a wide range of lithium-ion battery materials and chemistries.
Battery Chemistries
- LFP
- LMO
- LCO
- NMC
- NCA
Anode and Cathode Materials
- LTO
- MCMB
- Natural graphite
Separators and Electrolytes
- Separators
- Electrolytes
Accessories and Auxiliary Materials
- SBR
- CMC
- NMP
- PVDF
- Sup-Li
- Aluminum and nickel tabs
- Battery pack tags and components
This compatibility makes the equipment suitable for different pouch cell production projects, from pilot lines to large-scale manufacturing.
Turn-Key Solutions
Leveraging extensive battery production experience and equipment manufacturing capabilities, Gelon provides comprehensive turn-key solutions, including:
- Lithium-ion battery project design
- Construction and installation
- Operator training and support
- Equipment commissioning
- After-sales service
- Free spare parts
- Video technical support
- Video outgoing inspection
Whether you are planning a new pouch cell assembly line or expanding an existing lithium-ion battery production line, Gelon can support the full project cycle.
Global Project Experience
Gelon Group has successfully completed projects in multiple countries, including:
- Bolivia
- Indonesia
- India
- Russia
- United Kingdom
- Turkey
- Argentina
- Thailand
- South Africa
- And more
This global experience helps us understand different project requirements, local standards and production conditions.
Quality, Certification and Warranty
Place of Origin: China
Brand Name: Gelon
Model Number: GELON
Certification: CE
Warranty of Core Components: 1 year
After-sales Service Provided: Free spare parts
After Warranty Service: Video technical support
Video Outgoing-inspection: Provided
The equipment is manufactured for reliable pouch cell assembly and long-term production use. CE certification supports access to many international markets.
Payment and Shipping Terms
Minimum Order Quantity: 1 set
Price: Request a Quote
Packaging Details: Wooden Carton
Delivery Time: 4–6 months
Payment Terms: L/C, D/A, D/P, T/T, Western Union
Supply Ability: 10 sets per year
For customized capacity and configuration, please contact us for a formal quotation.
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Fully Automatic Pouch Cell Assembly Equipment |
| Application | Lithium-ion pouch cell assembly |
| Control System | PLC |
| Core Components | PLC |
| Automation Level | Fully automatic |
| Capacity | Customized |
| Compatible Chemistries | LFP, LMO, LCO, NMC, NCA |
| Compatible Materials | LTO, MCMB, natural graphite, separators, electrolytes, SBR, CMC, NMP, PVDF, Sup-Li |
| Tabs | Aluminum and nickel tabs |
| Certification | CE |
| Place of Origin | China |
| Brand | Gelon |
| Model | GELON |
| MOQ | 1 set |
| Packaging | Wooden Carton |
| Delivery Time | 4–6 months |
| Payment Terms | L/C, D/A, D/P, T/T, Western Union |
| Supply Ability | 10 sets per year |
| Warranty of Core Components | 1 year |
| After-sales Service | Free spare parts, video technical support |
| Video Outgoing-inspection | Provided |
| Price | Request a Quote |
| Customization | OEM / Customized capacity available |
| Machine Dimensions | [To be confirmed] |
| Power Supply | [To be confirmed] |
| Air Pressure | [To be confirmed] |
| Production Yield | [To be confirmed] |
| Pouch Cell Size Range | [To be confirmed] |
Why Choose Gelon Fully Automatic Pouch Cell Assembly Equipment?
Fully Automatic Process
The equipment integrates multiple pouch cell assembly processes into one automated line, reducing manual intervention and improving consistency.
Customized Capacity
Capacity is customized to match your production plan, cell specification and factory conditions.
PLC Control
PLC core components provide stable control and easy integration with production line systems.
CE Certified
CE certification supports international market access and demonstrates compliance with relevant standards.
Turn-Key Service
From project design and installation to operator training and after-sales support, Gelon provides a complete turn-key solution.
Global Experience
Projects in Bolivia, Indonesia, India, Russia, United Kingdom, Turkey, Argentina, Thailand, South Africa and more.
Request a Quote
Looking for fully automatic pouch cell assembly equipment for your lithium-ion battery production line?
Send us your requirements:
- Battery chemistry
- Pouch cell size
- Target capacity
- Automation level
- Factory layout
- Country and certification requirements
Our team will provide a customized solution and quotation.
Frequently Asked Questions
What is fully automatic pouch cell assembly equipment?
Fully automatic pouch cell assembly equipment is a production line system used to assemble lithium-ion pouch cells automatically. It typically includes bottom insulator placement, battery core detection, core insertion, bottom welding, top surface insulator placement, grooving, coating, laser welding of caps, final welding and boxing.
What processes does this pouch cell assembly line cover?
The line covers automatic placement of bottom insulator, battery core detection and verification, automatic insertion of battery core into cases, automatic bottom welding, automatic placement of top surface insulator, automatic grooving and coating, automatic laser welding of caps, and final welding and boxing operations.
Can the capacity be customized?
Yes. Capacity is customized according to your production requirements, cell specification, factory layout and automation level.
Which battery chemistries and materials are supported?
The equipment supports LFP, LMO, LCO, NMC, NCA battery chemistries, as well as LTO, MCMB, natural graphite, separators, electrolytes, SBR, CMC, NMP, PVDF, Sup-Li, aluminum and nickel tabs, and battery pack tags and components.
What are the core components and certification?
The core components include PLC. The equipment is CE certified. The warranty of core components is 1 year.
What is the MOQ, delivery time and payment term?
MOQ is 1 set. Delivery time is 4–6 months. Payment terms include L/C, D/A, D/P, T/T and Western Union.
Do you provide turn-key solutions and after-sales service?
Yes. Gelon provides lithium-ion battery project design, construction and installation, operator training and support, free spare parts, video technical support and video outgoing inspection.
How can I get a quotation?
Please send your battery chemistry, pouch cell size, target capacity, automation requirements and project location. Our team will provide a customized quotation.
About Us
FAQs
Please send us your purchase order by email or call us sales , then we can make the proforma invoice under your request .We need to know the following information for your order before sending your PI
1) Product information–quantity ,specification(size,technological if needed and packing requirements ect.)
2) Delivery time required.
3) Shipping information–Company name, detail address, phone number, destination sea port .
4) Forwarder’s contact details if there’s any in China
It takes 1-5 days for sample order or part of inventoryequipment (depending on the requirements of the order)10-30 days for mass production orders(depending on order requirements, etc.)
Please tell us :
What's your application and your special requestof the products ?
Better to let us know what's your expect performance ?
We accept EXW, FOB, CIF,DAP etc. You can choose the one whichis the most convenient or cost effective for you.
There is a English manual for each equipment that will show youhow to use the machine If there is still any questions,Please feel free to contact us by online service,such as e-mail/skype/phone/whatsapp/wechat at any time.
- The guarantee period : One year
LiBatteryEquip is a professional supplier specializing in complete Battery Laboratory Equipment,Lithium Battery Production Line, and Battery Testing Equipment. With over 20 years of experience in lithium battery material production, and battery equipment manufacturing, we provide customized lithium battery laboratory and pilot production line solutions for various research institutions and enterprises to meet their diverse needs. Our technical and management team possesses more than 20 years of expertise in the battery-related industry, consistently committed to delivering superior products and comprehensive services to our clients.
