Automatic Lithium Ion Battery Assembly Line | Complete Production Line for Pouch Cells
PRODUCT PARAMETERS
Description
Battery Assembly Line | Automatic Lithium Ion Battery Production Line | CE Certified | Gelon
Product Overview
The GELON Automatic Lithium Ion Battery Assembly Line is a complete, turn‑key manufacturing solution designed for high‑volume production of pouch cells, cylindrical cells, and prismatic batteries. We engineered this advanced battery assembly line to meet the demanding requirements of modern battery manufacturing, where precision, efficiency, and scalability are essential for competitive production.
This fully automatic battery assembly line integrates all critical processes from electrode preparation to final cell sealing, ensuring consistent quality and high throughput. With PLC control, customizable voltage and capacity, and a robust 30KW power supply, this production line delivers the performance required for electric vehicle batteries, energy storage systems, and consumer electronics.
Furthermore, this battery assembly line offers:
- Full automation – minimal manual intervention for consistent results
- Customizable configuration – tailored to your specific cell format and capacity requirements
- CE certification – meets international safety and quality standards
- Comprehensive support – from installation to training and ongoing maintenance
With 15+ years of experience in lithium battery equipment manufacturing, Gelon provides a one‑stop solution for your battery production needs.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | Shandong, China |
| Brand Name | GELON |
| Model Number | CN-Lithium Battery Production Line |
| Certification | CE |
| Price | USD 2,000 – 699,999 per set |
| Minimum Order Quantity | 1 set |
| Packaging Details | Standard Export Package of Lithium Battery Production Line |
| Delivery Time | 7 – 60 days (depending on configuration) |
| Payment Terms | L/C, D/A, D/P, T/T, Western Union, MoneyGram |
| Supply Ability | 100 sets per month |
Key Design Features
1. Complete Integrated Production Line
This battery assembly line includes all essential equipment for lithium battery manufacturing:
| Process | Equipment Included |
|---|---|
| Electrode Preparation | Slurry mixing machine, coating machine, calendering machine, slitting machine |
| Cell Assembly | Stacking machine or winding machine, tab welding machine |
| Packaging | Pouch cell forming machine, sealing machine (top/side/vacuum) |
| Formation & Testing | Battery formation system, internal resistance tester, capacity grading equipment |
2. Fully Automatic PLC Control
- Core component: PLC (Programmable Logic Controller)
- Enables fully automatic operation with minimal operator intervention
- Real‑time monitoring of all production parameters
- Data logging for quality control and traceability
- Remote diagnostics and troubleshooting support
3. Customizable Production Capacity
- Voltage and capacity can be customized according to customer requirements
- Flexible to produce various cell formats: pouch, cylindrical, prismatic
- Scalable from laboratory/pilot line to full‑scale production
4. Robust Power Supply
- Power supply: AC380V ±10%, 30KW, 50Hz ±10%
- Industrial‑grade electrical system for reliable continuous operation
- Energy‑efficient design to minimize operating costs
5. High-Quality Construction
- Core components: PLC, motors, drives from reputable brands
- Durable construction for long‑term reliability
- Modular design for easy maintenance and upgrades
6. Turn‑Key Solution
- Complete installation and commissioning support
- Operator training provided
- After‑sales service and technical support
- Can be customized for laboratory, pilot line, or mass production
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Lab Production Line For Pouch Cell Preparation | |
| Core Components | PLC, motors, drives | |
| Applicable Industries | Lithium Ion Battery, Manufacturing Plant | |
| Power Supply | AC380V ±10%, 30KW, 50Hz ±10% | |
| Automatic Production Line | Voltage and capacity can be customized | |
| Certification | CE | |
| Warranty of Core Components | 1 Year | |
| Advantage | Can be customized |
Key Equipment Included in the Battery Assembly Line
Electrode Manufacturing Station
- Slurry Mixing Machine – planetary vacuum mixer for homogeneous slurry
- Coating Machine – slot die or doctor blade coater for precise electrode coating
- Calendering Machine – roller press for electrode density optimization
- Slitting Machine – precision slitting for electrode width control
Cell Assembly Station
- Electrode Cutting Machine – die cutter for precise electrode dimensions
- Stacking Machine – Z‑folding automatic stacker for pouch cells
- Winding Machine – cylindrical cell winder for 18650, 21700 formats
- Tab Welding Machine – ultrasonic welder for tab attachment
Packaging & Sealing Station
- Pouch Forming Machine – aluminum laminated film forming
- Top/Side Sealing Machine – heat sealing for pouch cells
- Vacuum Sealing Machine – final vacuum sealing after electrolyte filling
Formation & Testing Station
- Battery Formation System – charge/discharge cycling
- Internal Resistance Tester – AC resistance measurement
- Capacity Grading Equipment – sorting by capacity and voltage
Applications
- Electric Vehicle Batteries: High‑volume production of EV pouch and prismatic cells
- Energy Storage Systems: Manufacturing batteries for grid and home storage
- Consumer Electronics: Pouch cells for smartphones, laptops, tablets
- Power Tools: Cylindrical cells for cordless tools
- R&D Laboratories: Pilot lines for new cell development
- Custom Battery Manufacturing: Tailored solutions for specialized applications
Why Choose GELON Battery Assembly Line
- Complete Turn‑Key Solution: From raw materials to finished cells, this battery assembly line provides everything you need. We handle design, supply, installation, training, and support.
- Fully Automatic PLC Control: The PLC‑based automation ensures consistent quality, reduces labor costs, and provides real‑time production data for quality control.
- Customizable to Your Needs: Whether you need a small pilot line or a high‑volume production line, we can customize voltage, capacity, and configuration to match your specific cell format and output requirements.
- Proven Reliability: With 15+ years of experience and successful installations worldwide, GELON brings proven expertise to your battery manufacturing project.
- CE Certified: Our equipment meets stringent European safety and quality standards, ensuring global acceptance.
- Comprehensive Support: We provide installation guidance, operator training, and lifetime technical support to ensure your production line operates at peak efficiency.
- Cost‑Effective: Competitive pricing with high‑quality components delivers excellent return on investment.
- Fast Delivery: Delivery times from 7 to 60 days depending on configuration, with supply capacity of 100 sets per month.
Turn‑Key Project Services
GELON offers complete turn‑key solutions for lithium battery production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LFP, LMO, LCO, NMC, NCA
- Anode Materials: Graphite (MCMB), natural graphite, LTO
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Electrolyte: Various formulations
- Battery Tabs & Nickel Strips: Aluminum, nickel, nickel‑plated copper
2. Full Set of Lithium Battery Production Equipment
Complete line including:
- Mixing machine → Coating machine → Calendering machine → Slitting machine
- Electrode cutter → Stacking/Winding machine → Tab welder → Sealing machines
- Glove boxes → Formation equipment → Battery testers → And more…
3. Full Set of Lithium Battery Technology
- Laboratory Design: Custom lab layout according to your requirements
- Production Line Design: Complete line configuration and integration
- Process Support: Technical guidance for battery manufacturing
- Operator Training: Comprehensive training for your staff
Frequently Asked Questions (FAQ)
Q: What types of batteries can this assembly line produce?
A: This battery assembly line can be configured to produce pouch cells, cylindrical cells (18650, 21700, etc.), and prismatic cells depending on the equipment selected.
Q: What is the production capacity?
A: Capacity is customizable based on your requirements. Please contact us with your target output (cells per hour or per day) for a tailored solution.
Q: What is the power supply requirement?
A: The line requires AC380V ±10%, 30KW, 50Hz ±10% power supply. Other voltages can be accommodated with transformer options.
Q: Is the line fully automatic?
A: Yes, the line is fully automatic with PLC control. Some processes may have semi‑automatic options for laboratory or pilot lines.
Q: Can the line be customized for my specific cell design?
A: Yes. We offer customization for voltage, capacity, cell dimensions, and production volume.
Q: What is the warranty period?
A: Core components are warranted for 1 year. Lifetime technical support is available.
Q: What is the delivery time?
A: Delivery time ranges from 7 to 60 days depending on the complexity and customization of the line.
Q: Do you provide installation and training?
A: Yes. We provide installation guidance, commissioning support, and operator training as part of our turn‑key service.
Q: Is the equipment CE certified?
A: Yes, all equipment is CE certified, meeting international safety and quality standards.
Q: Can you supply raw materials as well?
A: Yes. Gelon supplies a full set of lithium battery materials including cathodes, anodes, electrolytes, separators, and tabs.
Q: What is the minimum order quantity?
A: The minimum order quantity is 1 set (one complete production line).
Q: Do you have experience with large battery manufacturers?
A: Yes. GELON has successfully supplied equipment to many well‑known battery manufacturers worldwide.
Shipping and Packaging Information
- Packaging: Standard Export Package of Lithium Battery Production Line ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
- Delivery Time: 7 – 60 days depending on configuration
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