Roll-to-Roll Slitting Machine for Electrodes & Functional Films
PRODUCT PARAMETERS
Description
Precision Roll to Roll Slitting Machine for Lithium Battery Electrodes | ±0.03mm Accuracy
Product Overview
Our Roll to Roll Slitting Machine is a high-precision bench-top slitter designed for the continuous slitting of lithium battery electrodes, metal foils, optical films, and other functional roll materials.
Featuring an ultra-fine tungsten steel blade system and independent upper/lower circular knife design, it delivers burr-free, wave-free slitting with an accuracy of ±0.03mm. Ideal for R&D labs, pilot lines, and small-batch production where material quality is critical.
The machine is PLC-controlled with an HMI touchscreen for easy operation, and features independent tension control on upper and lower rewinding shafts for optimal material handling.
Key Benefits
| Benefit | Technical Feature | Customer Value |
|---|---|---|
| Military-Grade Precision | Slitting accuracy ±0.03mm, burr ≤25μm | Ensures smooth electrode edges, reduces internal short circuit risk, improves final cell safety |
| Long-Life Tungsten Blades | Ultra-fine grain alloy tungsten steel blades, diameter 100mm | Extended blade life, reduced maintenance costs, ideal for continuous production |
| Flexible Width Adjustment | Width adjustment via spacer replacement (20~280mm) | One machine handles multiple electrode/film specifications – no additional investment needed |
| Clean, Dust-Free Slitting | Integrated dust removal device, single vertical plate structure | Reduces contamination, ideal for cleanroom-sensitive applications |
| Independent Tension Control | Upper/lower shaft tension independently adjustable (0-50N) | Adapts to different material thicknesses, prevents stretching or wrinkling |
| Smart & User-Friendly | PLC control with HMI touchscreen | One-touch parameter setting, perfect for R&D rapid testing |
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Slitting Method | Roll to Roll | Single unwinding, dual rewinding |
| Cutter Type | Upper and lower circular knives | Width adjustable by spacer replacement |
| Width Adjustment | Replaceable spacers | Range: 20~280mm (customizable) |
| Cutting Thickness | 100~300μm | Suitable for electrodes, metal foils, optical films |
| Slitting Blade | Ultra-fine grain alloy tungsten steel, diameter 100mm | High hardness, excellent wear resistance |
| Strip Width Range | 20~280mm | Customizable per customer requirements |
| Burr Condition | ≤25μm | Ensures electrode edge quality |
| Cutting Accuracy | ±0.03mm | High precision control |
| Cutting Depth Adjustment | 0.2~0.4mm adjustable | Micrometer display for precise setting |
| Operating Environment | Temperature: 25±3℃, Humidity: 30~90%RH | No vibration, no electromagnetic interference |
| Slitting Speed | Max. 4m/min | Adjustable based on material properties |
| Power Supply | AC220V/50Hz or AC110V/60Hz | Customized for your region |
| Power Consumption | ≈3KW | |
| Machine Dimensions (L×W×H) | ≈850 × 800 × 700 mm | Compact bench-top design |
| Net Weight | ≈80KG | |
| Warranty | 1 Year | Lifetime technical support |
How It Works
- Unwinding: The roll material is mounted on the unwinding shaft with automatic tension control to maintain constant tension throughout the process.
- Slitting: Material passes through the upper and lower circular knife assembly. Blade cutting depth is precisely adjustable via micrometer (0.2~0.4mm). The ratio of knife speed to material linear speed is adjustable to suit different materials and thicknesses.
- Dust Removal: An integrated dust removal device continuously removes particles generated during slitting, keeping the material clean.
- Rewinding: The slit strips are independently rewound on upper and lower shafts. Each shaft’s tension can be independently adjusted within 0-50N, ensuring neat rewinding without wrinkles.
- Control: All parameters (speed, tension, length count) are set via the HMI touchscreen, with the PLC automatically executing the process.
Equipment Features
- Precision Knife Seat Design: Independent knife seat structure ensures long-term stability and achieves extremely high-precision foil slitting.
- Ultra-Fine Tungsten Steel Blades: Excellent slitting quality with smooth, burr-free edges. Ultra-long service life reduces replacement frequency.
- Defect-Free Finished Product: No burrs, no wave edges, no indentations – meeting high-quality battery production standards.
- Adjustable Cutting Depth: Blade penetration can be finely adjusted with micrometer display, adapting to different material thicknesses.
- Angle Adaptability: By adjusting the feeding and discharging angles, the machine can accommodate materials of different compositions and thicknesses.
- Single Vertical Plate Structure: Compact structure with excellent rigidity, easy to clean and maintain.
- Dust Removal Device: Standard equipment to keep materials and workspace clean.
- Independent Tension Control: Upper and lower rewinding shafts have independently adjustable tension (0-50N) to suit different material rewinding characteristics.
Applications
- Lithium Battery Industry: Slitting of cathode (aluminum foil) and anode (copper foil) electrodes
- Metal Foil Processing: Precision slitting of copper foil, aluminum foil, nickel foil
- Optical Films: Slitting of diffusion films, brightness enhancement films, protective films
- Functional Films: Separator films, release films, insulating materials
- R&D and Sample Production: University laboratories, battery research centers, new material development facilities
Why Choose Our Slitting Machine
- Guaranteed Precision: ±0.03mm slitting accuracy and ≤25μm burr control ensure your electrode sheets meet cell production quality standards.
- Long-Life Blades: Ultra-fine grain alloy tungsten steel blades significantly outlast standard tool steel blades, reducing long-term operating costs.
- Flexible Production: Width adjustment from 20-280mm by simply changing spacers – perfect for R&D and multi-specification small batch production.
- Clean Design: Integrated dust removal system minimizes contamination, ideal for high-end battery material processing.
- Built to Last: Single vertical plate structure + independent knife seat design ensures long-term stability. 1-year warranty with lifetime maintenance support.
- Engineer-to-Engineer Support: We understand battery manufacturing challenges. Our team speaks your language.
Frequently Asked Questions (FAQ)
Q: What material thicknesses can this machine handle?
A: The standard cutting thickness range is 100~300μm. For thinner or thicker materials, please contact us for customization options.
Q: How do I adjust the slitting width?
A: Width adjustment is achieved by changing the spacers on the knife shafts. The standard adjustment range is 20~280mm, and custom ranges are available upon request.
Q: Will there be burrs after slitting?
A: No. Our machine uses ultra-fine tungsten steel blades and a precision knife seat design, controlling burrs to ≤25μm – meeting strict lithium battery electrode standards.
Q: Can I adjust the rewinding tension?
A: Yes. The upper and lower rewinding shafts have independently adjustable tension from 0-50N, allowing you to optimize for different materials and prevent wrinkling or stretching.
Q: Does the machine require special installation?
A: It’s a bench-top unit with a compact footprint (850×800×700mm). Simply place it on a stable workbench in a clean environment (25±3℃, 30-90% humidity, no vibration).
Q: Do you provide spare blades?
A: Yes, we offer spare blade sets. While our tungsten steel blades have an exceptionally long life, we recommend keeping a spare set for continuous production.
Q: What’s the delivery time?
A: Please contact our sales team for current lead times based on your configuration and destination.
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