Electrode Cutting Machine for Lithium Battery Cathode and Anode Die Cutting | GN-S100P
PRODUCT PARAMETERS
Description
Electrode Cutting Machine for Lithium Batteries | Semi-Automatic Die Cutter | GN-S100P | CE Certified
Product Overview
The GN-S100P Electrode Cutting Machine is a precision-engineered semi-automatic die cutting system designed specifically for cathode and anode electrode die cutting in lithium-ion stacking batteries. We developed this electrode cutting machine to meet the demanding requirements of R&D laboratories, pilot lines, and electric vehicle battery research facilities where accuracy and flexibility are essential.
This advanced electrode cutting machine uses pneumatic power to perform single-electrode die cutting with exceptional precision. The equipment features a cylinder drive system with adjustable cutting pressure and speed, allowing you to optimize the process for different electrode materials and thicknesses.
Furthermore, this electrode cutting machine offers:
- Exceptional cut quality with minimal burr, no powder, and no indentations
- Drawer-type cutting die design for safe operation
- Easy and fast die changes for different electrode sizes
- Glove box compatibility for moisture-sensitive materials
- Standard cathode and anode dies included with custom options available
With a maximum cutting size of L120×W80mm, cutting precision of ±0.1mm, and burr control of ≤12μm vertical and ≤20μm horizontal, this electrode cutting machine delivers the quality required for professional battery manufacturing.
Business & Logistics Information
| Parameter | Details |
|---|---|
| Place of Origin | China |
| Brand Name | GELON |
| Model Number | GN-S100P |
| Certification | CE |
| Minimum Order Quantity | 1 pc |
| Packaging Details | Wood case |
| Delivery Time | 25 – 30 days |
| Payment Terms | L/C, D/A, D/P, T/T |
| Supply Ability | 500 pcs per month |
| Warranty | One-year warranty, lifetime maintenance |
Key Design Features
1. Precision Pneumatic Die Cutting
We engineered this electrode cutting machine for exceptional accuracy:
- Cylinder drive with adjustable cutting pressure and speed
- Cutting pressure: Max 1T (1MPa compressed gas); recommended 500kg (0.5MPa)
- Cutting stroke: 12mm distance between cutting die and cutting plate
- Cutting precision: ±0.1mm for consistent electrode dimensions
2. Exceptional Cut Quality
This electrode cutting machine delivers superior edge quality:
- Vertical burr: ≤12μm
- Horizontal burr: ≤20μm
- No powder – clean cuts
- No indentations or other appearance defects
- Critical for battery safety and performance
3. Long-Life Cutting Dies
- Cutting die life: Ten thousand times under normal use
- Standard dies included: Cathode electrode 56×43mm, Anode electrode 58×45mm
- Custom dies available: Any shape or size according to customer requirements
4. Safe Drawer-Type Design
- Drawer-type cutting die design ensures operator safety
- Easy access for die changes
- Secure operation during cutting cycles
5. Glove Box Compatible
- Can be placed inside a glove box for moisture-sensitive materials
- Use with 0.5-0.8MPa Argon or nitrogen cylinders inside glove box
- Use with 0.7MPa compressed air for open-air operation
- Please verify glove box space compatibility before ordering
6. Easy Die Changes
- Replacement of cutting die is easy, convenient, and fast
- Minimal downtime between different electrode sizes
- Flexible for R&D environments
7. Compact Laboratory Design
- Equipment dimensions: L300mm × W250mm × H340mm
- Net weight: About 34kg
- Packing dimensions: L400×W340×H450mm
- Perfect for benchtop use in laboratories
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Product Name | Electrode Cutting Machine | Semi-automatic die cutter |
| Application | Cathode and anode electrode die cutting | For lithium-ion stacking batteries |
| Standard Cutting Die | Cathode: 56×43mm, Anode: 58×45mm | Customizable |
| Cutting Size (Max) | L120 × W80 mm | Includes battery tab |
| Cutting Pressure | Max. 1T (1MPa compressed gas) | Recommended: 500kg (0.5MPa) |
| Cutting Stroke | 12 mm | Distance between die and cutting plate |
| Cutting Die Life | Ten thousand times | Normal use |
| Cutting Burr – Vertical | ≤12 μm | |
| Cutting Burr – Horizontal | ≤20 μm | |
| Cutting Thickness | Max. 0.5 mm | Aluminum/copper foil |
| Cutting Precision | ±0.1 mm | |
| Air Supply (Glove Box) | 0.5 – 0.8 MPa Argon/Nitrogen | Compressed air not recommended inside glove box |
| Air Supply (Open Air) | 0.7 MPa Compressed air | |
| Power | 100 W | |
| Equipment Dimensions (L×W×H) | 300 × 250 × 340 mm | |
| Packing Dimensions (L×W×H) | About 400 × 340 × 450 mm | |
| Net Weight | About 34 kg | |
| Gross Weight | About 43 kg | |
| Warranty | One-year warranty | Lifetime maintenance |
How This Electrode Cutting Machine Works
Step 1: Die Selection
First, you select the appropriate cutting die for your electrode design. The machine comes with standard cathode (56×43mm) and anode (58×45mm) dies. For specialized requirements, we can provide custom dies manufactured to your exact specifications.
Step 2: Electrode Loading
You place the electrode material (coated aluminum foil for cathodes or copper foil for anodes) onto the cutting platform. The drawer-type design ensures safe and easy loading.
Step 3: Parameter Adjustment
You adjust the cutting pressure using the pneumatic controls. Recommended pressure is 500kg (0.5MPa) , with maximum pressure of 1T (1MPa) . Cutting speed is also adjustable.
Step 4: Die Cutting
When activated, the cylinder drive moves the cutting die through the 12mm stroke. The die cuts through the electrode material cleanly, creating a precisely shaped electrode with ±0.1mm accuracy.
Step 5: Quality Inspection
You remove the cut electrode and inspect it for quality. The vertical burr ≤12μm and horizontal burr ≤20μm ensure the electrode is ready for immediate use. The cut is clean with no powder, no indentations.
Step 6: Die Change (if needed)
For different electrode sizes, you simply replace the cutting die using the drawer-type design. The process is easy, convenient, and fast, minimizing downtime.
Applications
- Lithium Battery Electrode Cutting: Precision cutting of cathode and anode sheets
- Electric Vehicle Battery Research: Preparing electrodes for EV battery development
- R&D Laboratories: Developing new electrode designs and materials
- University Research: Studying electrode properties and battery performance
- Small-Batch Production: Manufacturing electrodes for prototype and test cells
- Glove Box Operations: Processing moisture-sensitive electrode materials
- Custom Cell Development: Creating specialized electrode shapes and sizes
Why Choose Gelon GN-S100P Electrode Cutting Machine
- Exceptional Cutting Precision: With ±0.1mm accuracy and burr control to ≤12μm vertical / ≤20μm horizontal, this electrode cutting machine produces electrodes that meet the strict quality requirements of lithium battery manufacturing.
- Superior Cut Quality: The cut is clean with no powder, no indentations, and no appearance defects – essential for preventing internal short circuits and ensuring battery safety.
- Glove Box Compatible: Unlike standard cutters, this machine operates seamlessly inside glove boxes using argon or nitrogen – essential for processing moisture-sensitive materials.
- Flexible Die Options: The included standard dies get you started immediately, while custom die manufacturing ensures you can produce any electrode size or shape your projects require.
- Long Die Life: With approximately 10,000 cuts under normal use, you can rely on consistent performance over thousands of production cycles.
- Safe Drawer-Type Design: The drawer-type cutting die design ensures operator safety and makes die changes easy, convenient, and fast.
- Compact and Portable: At just 34kg with a small footprint (300×250×340mm), this electrode cutting machine fits easily into any workspace and can be moved as needed.
- Adjustable Parameters: Cutting pressure and speed are both adjustable, allowing you to optimize for different electrode materials and thicknesses.
- CE Certified: We certified this equipment for international markets, meeting stringent safety and quality standards.
- Comprehensive Warranty: One-year warranty with lifetime maintenance support.
Complete Battery Solutions from GELON
The GN-S100P Electrode Cutting Machine is part of GELON’s comprehensive lithium battery equipment line. We offer a complete ecosystem for battery research and production:
1. Full Set of Lithium Battery Materials
- Cathode Materials: LiMn₂O₄, LTO, LiNiMnCoO₂ (NMC), LiCoO₂
- Anode Materials: Graphite (MCMB), natural graphite
- Current Collectors: Aluminum foil, copper foil, carbon coated copper foil
- Separators: Battery separator
- Aluminum Laminated Film: For pouch cell cases
- Electrolyte: Various formulations
2. Full Set of Lithium Battery Production Equipment
Complete laboratory and production equipment including:
- Mixing machine → Coating machine → Oven → Rolling machine
- Electrode cutting machine → Stacking machine → Winding machine → Sealing machine
- Glove boxes → Battery testers → And more…
3. Turn-Key Project Solutions
We offer one-stop turn-key solutions for:
- Lithium battery laboratories
- Mobile battery pilot lines
- EV battery production lines
Frequently Asked Questions (FAQ)
Q: What is the maximum electrode size this electrode cutting machine can handle?
A: The maximum cutting size is L120mm × W80mm (including battery tab).
Q: What cutting precision can I expect?
A: The machine delivers ±0.1mm cutting precision for consistent, repeatable electrode dimensions.
Q: What is the cut quality like?
A: The cut features vertical burr ≤12μm, horizontal burr ≤20μm, with no powder, no indentations, and no appearance defects.
Q: What electrode thickness can it cut?
A: It handles materials up to 0.5mm thick, including aluminum foil for cathodes and copper foil for anodes.
Q: Does it come with cutting dies?
A: Yes. The machine includes standard dies for cathode (56×43mm) and anode (58×45mm). We also offer custom dies manufactured to your specific requirements.
Q: How long do the dies last?
A: Under normal use, the dies last approximately 10,000 times before replacement is needed.
Q: Can I use this machine inside a glove box?
A: Yes. When placed inside a glove box, use 0.5-0.8MPa Argon or nitrogen cylinders. (Compressed air is not recommended inside the glove box.)
Q: What gas is needed for open-air operation?
A: Outside the glove box, use standard 0.7MPa compressed air.
Q: What is the cutting pressure?
A: Maximum pressure is 1T (1MPa) , with recommended pressure of 500kg (0.5MPa) for standard electrode cutting.
Q: What is the cutting stroke?
A: The cutting stroke is 12mm (distance between cutting die and cutting plate).
Q: What is the drawer-type design?
A: The drawer-type cutting die design ensures safe operation and makes die changes easy, convenient, and fast.
Q: How big is the machine?
A: Equipment dimensions are L300mm × W250mm × H340mm. Net weight is approximately 34kg.
Q: Is the machine CE certified?
A: Yes, this equipment is CE certified, meeting international safety and quality standards.
Q: What is the warranty?
A: We provide a one-year warranty with lifetime maintenance.
Q: What is the delivery time?
A: Standard delivery is 25-30 days after order confirmation.
Shipping and Packaging Information
- Packaging: Wood case ensures safe international delivery
- Shipping Methods: We offer various shipping options based on your location and timeline
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